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1.
This article describes a new process for strengthening natural silk fibers. This process is simple yet effective for mass production of high strength silk fibers, enabled by drawing at a lower temperature and immediately heat setting at a higher temperature. The processing conditions were investigated and optimized to improve the strength. Silk fibers drawn to the maximum ratio at room temperature and then heat set at 200 °C show best tensile properties. Some salient features of the resulting fibers are tensile strength at break reaching 533±10.2 MPa and Young’s modulus attaining 12.9±0.57 GPa. These values are significantly higher than those of natural silk fibers (tensile strength increased by 44 % and Young’s modulus by 135 %). Wide-angle X-ray diffraction and FTIR confirm the transformation of silk I to silk II crystalline structure for the fiber obtained from this process. DSC and TGA data also provide support for the structural change of the silk fiber.  相似文献   

2.
A commercially available polyester resin was reinforced with cabuya fibers. The experimental variables were the fiber loading and the length of the fiber. Tensile strength, flexural strength, and the Izod impact resistance were measured for the samples and compared to the polyester resin performance without reinforcement. Mechanical properties of the cabuya fiber reinforced material were also compared with the same resin but reinforced with glass fibers. An increase in fiber load decreases the tensile strength for the cabuya reinforced composite, where a value of 52.6 MPa corresponded to the tensile stress of the resin without reinforcement and a value of 34.5 MPa for the best reinforcement achieved with cabuya. An increase in both fiber load and length increases the Young’s modulus of the cabuya reinforced material, and a maximum value of 2885 MPa was obtained. The Young’s modulus and impact resistance values for the cabuya composite (2885 MPa and 100.87 J/m, respectively) reached higher values than those obtained for non-reinforced polyester material (2639 MPa and 5.82 J/m, respectively), and lower than the glass fiber composite (5526 MPa and 207.46 J/m, respectively); while the tensile and flexural strength obtained for the cabuya composite (34.5 MPa and 32.6 MPa, respectively) were lower than the unreinforced (52.6 MPa and 62.9 MPa, respectively) and glass fiber reinforced polyester (87.3 MPa and 155 MPa, respectively).  相似文献   

3.
This paper presents the influence of the gage length on the kenaf fiber Young’s modulus and the tensile strength characterization. Four different gage lengths of 10 mm, 15 mm, 20 mm and 25.4 mm are selected in this study and the tensile testing is performed at a quasi-static loading rate of 1 mm/min. The cross-sectional area of the fiber after failure is considered for the stress calculations. Weibull probability distribution is used to characterize the tensile strength of the kenaf fiber. The Weibull parameters are obtained for the two parameter, three parameter and Weibull of Weibull models and the average tensile strength of the fibers are evaluated. The predicted average tensile strength from all the three approaches are in good agreement with the experimental results for the obtained parameters.  相似文献   

4.
Present research investigates the mechanical properties of jute-coir fiber reinforced hybrid polypropylene (PP) composite with fiber loading variation and observes the effect of chemical treatment of fiber on property enhancement of the composites. Composites were manufactured using hot press machine at four levels of fiber loading (5, 10, 15 and 20 wt%). Fiber ratio’s were varied (jute:coir=1:1, 3:1 and 1:3) for 20 % fiber loaded composites. Both jute and coir fiber was treated using 5 % and 10 % NaOH solutions. Composites were also prepared using treated fiber with jute-coir fiber ratio of 3:1. Tensile, flexural, impact and hardness tests and Fourier transform infrared spectroscopic analysis were conducted for characterization of the composites. Tensile test of composite showed a decreasing trend of tensile strength and increasing trend of the Young’s modulus with increase in fiber loading. During flexural, impact and hardness tests, the flexural strength, flexural modulus, impact strength and hardness values were found to be increased with increase in fiber loading. All these properties enhanced with the enhancement of jute content except impact strength. 5 % NaOH treatment provided an improving trend of properties whereas, 10 % NaOH treatment showed the reverse one. The FTIR analysis of the composites indicated decrease of hemicelluloses and lignin content with alkali treatment.  相似文献   

5.
This paper focuses on the influence of temperature conditions and the clay contents on enhancement of mechanical characterization of polypropylene (PP) nanocomposites. The nanocomposites were prepared using the melt mixing technique in a co-rotating intermeshing twin screw extruder followed by injection moulding. Nanocomposites properties such as impact strength and ultimate tensile strength, yield strength, failure strain, Young’s modulus and toughness are calculated. The addition of clay to PP matrix was showed remarkable enhancement in mechanical properties at the temperature of 25 oC and 120 °C. Nearly 36 % and 160 % increase in the Young’s modulus and about 45 % and 62 % increase in the impact strength were observed at both room temperature (RT) and high temperature (HT), respectively. But, the tensile strength was not affected much. The basal spacing of clay in the composites was measured by X-ray diffraction (XRD). Scanning electron microscopy (SEM) was used to assess the surface morphology of the fractured surfaces and dispersion of the nanoclay.  相似文献   

6.
The surface topography, tensile properties, and thermal properties of ramie fibers were investigated as reinforcement for fully biodegradable and environmental-friendly ‘green’ composites. SEM micrographs of a longitudinal and cross-sectional view of a single ramie fiber showed a fibrillar structure and rough surface with irregular cross-section, which is considered to provide good interfacial adhesion with polymer resin in composites. An average tensile strength, Young’s modulus, and fracture strain of ramie fibers were measured to be 627 MPa, 31.8 GPa, and 2.7 %, respectively. The specific tensile properties of the ramie fiber calculated per unit density were found to be comparable to those of E-glass fibers. Ramie fibers exhibited good thermal stability after aging up to 160°C with no decrease in tensile strength or Young’s modulus. However, at temperatures higher than 160°C the tensile strength decreased significantly and its fracture behavior was also affected. The moisture content of the ramie fiber was 9.9%. These properties make ramie fibers suitable as reinforcement for ‘green’ composites. Also, the green composites can be fabricated at temperatures up to 160°C without reducing the fiber properties.  相似文献   

7.
The physical properties of natural growth fibers such as chemical composition content and fiber diameter are highly affected by environmental issues such as environmental changes and fiber extraction methods. These irregularities of the natural fibers seriously affect its utilization in composite as reinforcements. In this study, taking into account the importance of the fiber tensile strength, the correlation degrees between the kenaf fiber tensile strength and the fiber chemical composition, crystallinity, orientation degree were analyzed by the grey relational analysis method. Both the kenaf single fiber and fiber bundle were used as XRD and tensile strength test sample. The chemical composition content and the FTIR were carried out to obtain a correct result of the chemical composition content. It found that for the different XRD and tensile strength test samples, the single fiber showed lower crystallinity, higher orientation degree and tensile strength compared with the fiber bundle. The cellulose content and the orientation degree got the higher correlation degree with single fiber tensile strength, which was 0.674 and 0.640. The highest factor associated with the fiber bundle tensile strength was the orientation degree, the correlation degree was 0.747. The hemicellulose content and the crystallinity also got high correlation degree with the fiber bundle strength, which was 0.687 and 0.640.  相似文献   

8.
Sugar palm fiber is one of the most abundant natural fibers used in biocomposites. However, prediction of the mechanical properties of such natural fiber reinforced composites is still challenging. Most of the theoretical modelings are based the micromechanical method. There have been little studies involving statistical approach for prediction of mechanical properties of natural fiber reinforced composites. In this study, the tensile properties of short sugar palm fiber-reinforced high impact polystyrene (SPF-HIPS) composites obtained by means of statistical approach were investigated and compared with the experimental observations and with micromechanical models available in the literature. Statistical approach was used to predict the performance of the composite part with different fiber loadings. A two-parameter Weibull distribution function was used to model the fiber length distribution in the composite. For the experimental validation, the composites were prepared by hot compression technique for different fiber loadings (10 %, 20 %, 30 %, 40 % and 50 % by weight). Tensile testing of the composites was carried out according to ASTM D638 to obtain the composites tensile strength and modulus of elasticity. Experimental results showed that the tensile strength of the composite reduced due to the addition of sugar palm fibers, whereas the elastic modulus increased by a factor of up to 1.34. The current statistical model predicted the tensile properties of SPF-HIPS composite close to the experimental values. It was found that statistical approach with standard micromechanical models can be used to predict the mechanical properties of sugar palm fiber reinforced HIPS composites. Hence, this study could assist in decisions regarding the design of natural fiber reinforced composite products.  相似文献   

9.
Sponge-gourd (SG) natural fibers obtained from Luffa cylindrica plant were chemically treated separately using alkali (5, 10, and 15 wt%), acetic anhydride (5, 10, and 15 wt%), and benzoyl chloride (5, 10, and 15 wt%). Both untreated and chemically treated SG fibers (SGFs) were subsequently characterized using a field emission scanning electron microscope, a Fourier transform infrared spectrometer, an X-ray diffractometer, a universal testing machine, and a thermogravimetric analyzer. Surface analysis by scanning electron microscopy shows that the alkali treatments promote better outer surface layer than other treatments of the SGF with the exposition of inner fibrillar structure, thereby increasing roughness of the fiber surface. Alkali treatment also improves the crystallinity and exhibits new chemical bond formation in the SGF. The tensile strength and Young’s modulus have been analyzed through a two-parameter Weibull distribution model, where a significant increase in mechanical property of benzoylated fibers has been observed. The thermal stability of the modified fibers is also found to increase by acetic anhydride treatment.  相似文献   

10.
A series of PU fibrous membranes were fabricated by using electrospinning method. The microstructure of the membranes was characterized by field-emission scanning electron microscopy, X-ray diffraction and Fourier transform infrared spectrum. Their mechanical properties were tested by dynamic mechanical thermal analysis and stress-strain behaviors. The solution concentration, the applied voltage and the tip-collector distance had an effect on the crystallinity degree and molecular orientation of PU, the size and distribution of the fiber diameter and the point-bonded structures between the fibers, leading to the change in the microstructure and the mechanical properties of the fibrous membrane. Fibers with a smaller diameter had higher strength but lower ductility. The fibrous membranes indicated the similar stress-strain behaviors, which slopes in the initial stage were low and that in the later stage were high. The initial elastic behavior with the low Young’s modulus were attributed to the network structure of the fibrous membranes and that with the high Young’s modulus was from the electrospun PU fibers.  相似文献   

11.
1-Ally-3-methylimidazolium chloride ([AMIM]Cl) was successfully synthesized and was used as a green spinning solvent for cellulose. The celluloses of various degrees of polymerization (DP) were dissolved in the [AMIM]Cl to obtain 5 % (w/w) cellulose solutions, which were regenerated to cellulose fibers through wet spinning process. Of three different regenerated cellulose fibers with different DPs, a DP of 2,730 was gave the strongest regenerated fiber without drawing having a tensile strength of 177 MPa and an elongation at break of 9.6 % respectively, indicating that celluloses of higher molecular weight can be entangled and oriented more easily. Also maximum draw ratio of the as-spun fibers increased from 1.2 to 1.7 with increasing degree of polymerization leading to a tensile strength and modulus of 207 MPa and 48 GPa, respectively. Particularly the tensile modulus was substantially higher than those of lyocell and high performance viscose fibers of 20 GPa or less. The higher DP of pristine cellulose was critical in increasing the mechanical properties such as tensile strength and elongation at break of the as-spun fibers coupled with higher tensile modulus after drawing.  相似文献   

12.
Cobaltous sulfate heptahydrate (CoSO4·7H2O) was incorporated as filler into diglycidyl ether of bisphenol A (DGEBA) based epoxy resin system, to prepare organic-inorganic polymer hybrid materials. Mechanical tensile studies and dynamic mechanical analysis (DMA) were carried out in order to study the static and dynamic mechanical properties of the prepared hybrid films. Mechanical tensile studies were carried out at room temperature, at a test speed of 30 mm/min. Highest tensile strength of 24.74±2.42 MPa was achieved for 4.44 wt% filler level (FL), along with an increase in the value of Young’s modulus. Storage modulus (E′), loss modulus (E″), damping factor (tan δ) were obtained by DMA studies. Glass transition temperature (Tg) was obtained for pure epoxy and filled epoxy, for various FLs varying from 0.28 wt% to 5.00 wt%. Pure epoxy showed highest Tg value compared to filled epoxy hybrids. Highest storage modulus of 9.5 GPa was obtained for 2.22 wt% FL, which also showed highest loss modulus peak. Parameters like effectiveness coefficient (C) and crosslink density were calculated from the storage modulus data. Loss modulus and tan δ curves were analyzed to study the energy dissipation properties of prepared hybrid films. Activation energy (Ea) value for glass transition was obtained from damping factor (tan δ), which showed highest Ea value of 630.5 kJmol-1, for 4.44 wt% FL. DMA studies for various FLs were carried out at different test frequencies in order to study the changes in dynamic mechanical properties of the prepared hybrid materials with respect to frequency  相似文献   

13.
Biodegradable polymer was prepared as thermoplastic starch (TPS). Due to poor mechanical properties and high water absorption of TPS, thermoplastic rice starch (TPRS) was modified by reinforcing with natural silk protein fibers, as an alternative choice of fiber reinforcement. Different contents and lengths of silk fibers were varied and used as the reinforcement. Internal mixer and compression molding machine were used to mix and shaped the TPRS/silk composites. It was found that stress at maximum load and Young??s modulus of the TPRS/silk composites significantly increased with the incorporation of silk fibers. Water absorption of the TPRS/silk composites was also dropped by the addition of silk fibers. Moreover, thermal degradation temperatures of the TPRS/silk composites shifted to higher temperatures by the inclusion of the silk fibers. Functional group analysis and X-ray diffraction patterns were analyzed by FI-IR and XRD techniques, respectively. Furthermore, color measurement, morphology and biodegradation by soil burial test were carried out for different TPRS/silk composites.  相似文献   

14.
Most plastics, at present, are petroleum-based and do not degrade over many decades under normal environmental conditions. As a result, efforts towards developing environment-friendly and biodegradable ‘green’ plastics for various commercial applications have gained significant momentum in recent years. Soy protein isolate (SPI)-based ‘green’ plastics have been shown to suffer from high moisture sensitivity and low strength. These properties have limited their use in most commercial applications. They are also difficult to process into sheets without any plasticizer. The commonly used plasticizer, glycerol, tends to leach out over time producing time-dependent properties, which is highly undesirable for commercial applications. The objectives of the current research are to reduce the moisture sensitivity and simultaneously improve the tensile properties of SPI by incorporation of stearic acid without affecting its biodegradability. The effect of stearic acid and glycerol on the tensile and thermal properties of SPI has been characterized using various techniques to determine the interaction mechanisms between stearic acid and soy protein. Mechanical properties were characterized using Instron tensile tester. Attenuated total reflectance-Fourier transform infrared (ATR-FTIR) spectroscopy, differential scanning calorimetry (DSC), thermo-gravimetric analysis (TGA) and X-ray diffraction (XRD) techniques have been used to determine the effects of stearic acid and glycerol on the surface chemistry, thermal transitions and thermal degradation of the stearic acid modified SPI plastic (resin). The tensile test results show that Young’s modulus increased on increasing the stearic acid content, reaching the maximum value at about 25% (by weight of SPI powder) stearic acid. Further increase in stearic acid content from 25 to 30% led to a reduction in Young’s modulus. The moisture content, fracture stress, strain, and energy at break decreased steadily on increasing the stearic acid from 0 to 30% for SPI containing 30% glycerol. At 25% stearic acid content, the modulus and the fracture stress increased significantly, whereas the fracture strain, energy at break and the moisture content decreased on reducing glycerol content. Scanning electron microscopy photomicrographs of fractured surfaces showed a layered structure for stearic acid modified-SPI resin. TGA measurements showed that the thermal degradation of stearic acid modified-SPI resin initiated at higher temperature than the SPI resin. DSC scans indicated that stearic acid modified-SPI resin had a small degree of crystallinity, which was confirmed by X-ray diffraction patterns. Modifying SPI resin with stearic acid has been successful in obtaining better tensile and thermal properties as well as reduced moisture sensitivity without any processing problems.  相似文献   

15.
Unsaturated polyester (UP) resin has been blended with phenolic resin (PF) resole type at various ratios to obtain a homogeneous blend with improved flame resistance compared to its parent polymers. The polymer blend was reinforced with 20 wt% kenaf using hand lay out technique. Fourier transform infrared spectroscopy (FT-IR) was used to characterize changes in the chemical structure of the synthesized composites. The thermal properties of the composites were investigated using thermogravimetric analysis (TGA). The thermal stability of UP/PF kenaf composites co-varies with the PF content, as shown by the degradation temperature at 50 % weight loss. The char yield of the composites increases linearly with PF content as shown by the TGA results. The flammability properties of the composites were determined using the limiting oxygen index (LOI) and UL-94 fire tests. The LOI increased with the PF content while the composites exhibit improved flame retardancy as demonstrated by UL-94 test. The mechanical and morphological properties of the composites were determined by tensile test and scanning electron microscopy (SEM), respectively. The tensile strength and the Young’s modulus of the blend/composites slightly decreased with increasing PF content albeit higher than PF/kenaf fiber composites.  相似文献   

16.
Thermoplastic polyurethanes were prepared using 90 % acetylated softwood kraft lignin, polyethylene glycol and 4,4-methylene diphenyl diisocyanate. Due to the glass transitions of the compatible soft and hard segment mixtures, the polyurethanes exhibited the first glass transitions at ?40 to 10 °C, and the transition temperatures increased with increasing hard segment content. Due to the glass transitions of the microphase separated hard domains, the second glass transitions occurred at 150 °C. The viscous responses during the second transitions decreased as the separated hard domains-induced chemical and physical crosslinks increased. The Young’s modulus and tensile strength increased with increasing hard segment content, whereas the breaking strain decreased. The phase morphology changed from an isolated hard domain structure to an interconnected one as the physical crosslinks increased, which caused drastic changes in the increasing or decreasing tendency of the tensile strength or breaking strain. Because of the phase morphology, the polyurethanes exhibited viscoplasticity or viscoelasticity.  相似文献   

17.
Mechanical properties of polyacrylonitrile (PAN) polymer can be significantly improved by the incorporation of graphene nano-sheets of different sizes. The graphite was exfoliated to graphene using sonic tip in the presence of N-methyl pyrrolidinone (NMP) as a solvent. Exfoliated graphene was separated from unexfoliated graphitic crystallites using selected speed (rpm) of centrifuge for specific time. The exfoliated graphene nano-sheets were classified into two different groups on the basis of flake size, (i.e. 1 μm and 3.5 μm). Then these graphene sheets were incorporated into PAN to study the effects of their flake size on mechanical properties. Different mechanical properties such as Young’s modulus, ultimate tensile strength (UTS) and elongation at break (dL at break) were studied. Young’s modulus and UTS improved more than 45 % and 25 %, for 3.5 μm graphene flake size respectively. While more than 40 % and 21 %, improvement in modulus and UTS for 1 μm graphene sheet were observed respectively.  相似文献   

18.
Glass fiber reinforced polypropylene composites were compounded with a twin-screw extruder and injection molded. Fiber length distribution study showed that more fiber degradation occurred during processing of the composites with higher fiber loading. Dynamic mechanical analysis carried out showed that magnitudes of storage and loss modulus of composites are improves with the presence of the glass fiber in the system. The incorporation of fibers into the composites has slightly shifted the glass transition temperature to lower values. On the other hand, the presence of the glass fiber reduces the magnitude of tan δ at α-transition dramatically due to the strengthening effect by the fibers. From impact test, it was found that increment in glass fiber loading leads to an increase in peak load, critical strain energy release rate and critical stress intensity factor indicating the improvement in the material toughness. However, there was no significant change observed in fracture energy. With respect to increasing in specimen geometry, despite an improvement in peak load and fracture energy of the impact specimen, the critical strain energy release rate and critical stress intensity factor values were decreased. On the other hand, increase in test temperature resulted in reduction of peak load and critical stress intensity factor due to increment in material ductility, whereby fracture energy and critical strain energy release rate improved.  相似文献   

19.
Composites were prepared with 13, 23 30 and 40 % fiber and evaluated the mechanical performance in tensile, flexural and impact. The mechanical properties of these composites were also evaluated function of time at 110 °C thermal exposure. Caroa fibers were characterized by techniques such as thermal gravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the best mechanical properties were achieved for composites containing 23 to 30 % fiber. The incorporation of 23 % fiber caroa increased both the modulus of elasticity in the tensile test as the flexural strength and impact, the composite with 30 % fiber caroa showed higher tensile strength. The results show that the tensile and flexural strength of the composite decreased with time of thermal exposure. The thermal aging at 110 °C caused a decrease in tensile properties of the composites.  相似文献   

20.
The aim of this study was to evaluate the potential of the fibrous material obtained from ethanol-water fractionation of bagasse as reinforcement of thermoplastic starches in order to improve their mechanical properties. The composites were elaborated using matrices of corn and cassava starches plasticized with 30 wt% glycerin. The mixtures (0, 5, 10 and 15 wt% bagasse fiber) were elaborated in a rheometer at 150 °C. The mixtures obtained were pressed on a hot plate press at 155 °C. The test specimens were obtained according to ASTM D638. Tensile tests, moisture absorption tests for 24 days (20-23 °C and 53% RH, ASTM E104), and dynamic-mechanical analyses (DMA) in tensile mode were carried out. Images by scanning electron microscopy (SEM) and X-ray diffraction were obtained. Fibers (10 wt% bagasse fiber) increased tensile strength by 44% and 47% compared to corn and cassava starches, respectively. The reinforcement (15 wt% bagasse fiber) increased more than fourfold the elastic modulus on starch matrices. The storage modulus at 30 °C (E30 °C′) increased as the bagasse fiber content increased, following the trend of tensile elastic modulus. The results indicate that these fibers have potential applications in the development of biodegradable composite materials.  相似文献   

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