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1.
Abstract

The objective of this study was to develop a method for reconstruction of parametrically described whorls and knots from data possible to extract from industrial scanning of logs, using X-ray scanners. The method was conceived using the logs in the Swedish Pine Stem Bank as a foundation, and was based on a few predictor features extracted from these logs; namely whorl volume, distance between whorls and distance between pith and surface. These features were not measured in images but calculated from existing parameterised knots. Simulated test sawing shows that the reconstruction method results in a representative model of the knot structure in the log, when considering the grade distribution of the sawn timber produced by the simulation program. The results of this study could, for instance, be used for improved online quality predictions at sawmills. One step in this direction is to use industrial X-ray data to enlarge the amount of log data available for sawing simulation research. Future work can, therefore, focus on developing a practical application of the results presented here.  相似文献   

2.
Abstract

Growing markets for chopped firewood have created alternative uses for the by-products of sawmills. Based on empirical data and simulated results, the potential of birch (Betula pendula Roth, Betula pubescens Ehrh.) from commercial thinnings for combined industrial production of sawn timber and firewood billets was investigated. In the simulations, different sawing patterns were used for logs intended to combine production of sawn timber and billets for chopped firewood (‘sawlogs’), and for logs intended only to firewood production (‘firewood logs’). Finally, economical feasibility analysis was done concerning the differences between the sawmills’ traditional business concept and the novel concept combining sawn wood and firewood production. The bucking results for the volume yield of different timber assortments varied only slightly between the different bucking options, i.e. the combinations of timber assortments. The main differences in the volumes of timber assortments were due to the stand type where the birch trees were sampled (planted, naturally regenerated, mixed birch–spruce). In the sawing procedure, the output of sawn timber varied between 24% and 42% of the log volume in the sawlogs, depending on the log diameter class. As the volume yield of sawn timber and firewood billets was counted together in the case of sawlogs, the log consumption was c. 1.75 m3 of roundwood per 1 m3 of sawn timber and firewood billets. In the case of the firewood logs, the log consumption rate was considerably lower, only c. 1.35. The economic calculations showed that using the firewood approach in sawing may increase the net added value of products by €1.9–5.4 m?3 of logs, depending on their diameter class. As a conclusion, parallel production of sawn timber and firewood from logs from the first and second commercial thinning of birch-dominated stands is a concept that could work as an alliance between a sawmiller and a firewood entrepreneur. The concept could be competitive compared with both traditional sawmilling and production of chopped firewood.  相似文献   

3.
The sawmill industry is a very important link in the Mozambique forest products value chain, but the industry is characterized by undeveloped processing technology and high-volume export of almost unrefined logs. The low volume yield of sawn timber has been identified as a critical gap in the technological development of the industry. To improve the profitability of the industry, there is thus a need to develop methods and techniques that improve the yield. In this paper, different positioning of logs prior to sawing and the possibility of increasing the volume yield of crooked logs by bucking the logs before sawing have been studied. A computer simulation was used to study the cant-sawing and through-and-through sawing of the logs to determine the volume yield of sawn timber from the jambirre (Millettia stuhlmannii Taub.) and umbila (Pterocarpus angolensis DC.) species. The optimal position, i.e. the position of the log before sawing that gives the highest volume yield of sawn timber for a given sawing pattern when the positioning parameters, offset, skew and rotation, are considered gave a considerable higher volume yield than the horns-down position. By bucking very crooked logs and using the horns-down positioning before sawing, the volume yield can be of the same magnitude as that obtained by optimal positioning on full-length (un-bucked) logs. The bucking reduces the crook of the logs and hence increases the volume yield of sawn timber.  相似文献   

4.
The classification of roundwood is inextricably linked to the measurement of a particular single wood defect. The appearance, location, and number of defects are important in the quality evaluation of logs and sawn timber, and the most important defects are knots. The purpose of this study was to investigate the relationship between the appearance of branch scars and features of the related knot inside oriental beech logs, and to model the relationship between well-defined branch-scar and knot parameters. One hundred and fifty knots in 15 stems of oriental beech trees were studied. Image analysis software was used to measure the branch-scar and knot features. The results showed a significant positive correlation between the branch-scar parameter “moustache length” and the knot length. The ratio of branch-seal length to width was found to be a good estimator of the stem diameter at the time of knot occlusion and the amount of clear wood between the knot occlusion and the bark. The relationship obtained for the oriental beech stem radius at time of knot occlusion confirms relationship reported for European beech (Fagus sylvatica L.).  相似文献   

5.
Both foresters and sawmillers are interested in the knot structure of trees; in particular, position and number of knots, knot diameter, knot length and dead knot border. For research purposes, it is possible today to carry out non‐destructive measurements using computer tomography (CT) and image analysis. The aim of this study was to measure knot parameters on Norway spruce (Picea abies (L.) Karst.) using a non‐destructive method developed for Scots pine (Pinus sylvestris L.), and to compare the results of this method with the results of two different destructive methods. In order to do this, two Norway spruce stems were scanned by CT. Then five logs from one stem were cut into flitches 20 mm thick and the defects on the sawn surfaces were scanned manually. The other stem was cut just above every whorl and then each knot was split through its centre and the knot parameters were measured manually. The study showed that the CT method compares well with the destructive methods. It is a reasonably fast, non‐destructive method which measures position and diameter of knots and detects larger knots with acceptable accuracy. The study also showed that a large number of smaller knots were not found by the CT method and that the CT method measured knot length and dead knot border with low accuracy. This means that the CT method has to be adjusted to Norway spruce in order to improve its ability to measure knot length and dead knot border and to detect smaller knots.  相似文献   

6.
When disjoining a log, several factors affect the value of the sawn timber. There are log features, such as outer shape, knots, rot, and so on. There are also sawing parameters, such as sawing pattern, log position, and so on. If full information about log features is available, sawing parameters can be adapted in order to maximize product value in sawmills. This is soon possible, since computed tomography (CT) scanners for the sawmill industry are being realized. This study aimed at investigating how CT data can be used to choose rotational position, parallel displacement, and skew of sawlogs, to maximize the value of the sawn products. The study was made by sawing simulation of 269 CT scanned logs of Scots pine (Pinus sylvestris L.) and Norway spruce (Picea abies [L.] H. Karst.). The results showed that value recovery could be improved by 13% in average, compared to a sawing position based on log outer shape, and 21% compared to sawing logs centered and horns down. It can be concluded that a CT scanner, used in a sawline to optimize sawing parameters, has a large potential for increasing value recovery and thus profit.  相似文献   

7.

The use of new technology such as 3D scanners for measuring log shape at sawmills is increasing. These scanners can provide a detailed model of log shape and evenness of the log mantle area. These data can be used for optimizing yield but also for predicting quality of the sawn goods. This report presents a model for quality - related log features based on data from a 3D log scanner. The model includes routines for development of variables related to four categories of log properties: surface unevenness, log taper, cross - sectional out - of - roundness and straightness. In total, 230 Scots pine (Pinus sylvestris L.) logs are used for developing and validating logistic regression models for sorting logs into classes of log type and knot size. The models are tested on validation data: 97% of the logs were sorted correctly according to log type and 79% were sorted correctly according to knot size.  相似文献   

8.
The effects of stand density, thinning and pruning on the quality of sawn timber of Scots pine (Pinus sylvestris L.) were studied based on a computer model. Procedures for the tree growth and crown structure produce a tree, whose properties in terms of location, dimensions and quality (living, dead) of branches are known for any moment of the selected rotation. Consequently, the size, quality (living, dead) and location of knots in sawn timber are recognizable allowing the grading of sawn pieces. The model computations showed that the natural dynamics of the crown system in narrowly‐spaced stands could yield sawn timber nearly of the same quality as resulted from pruning in widely‐spaced stands. Thinning increased the branch growth and the branchiness of the wood yielding lower grade for sawn pieces, respectively.  相似文献   

9.
A geometrical model was derived to describe knots in logs and on the surface of lumber beams sawn from those logs. Each knot is defined by 7 parameters related to the shape and position in the stem. A computer simulation program was written to study knot shapes on a variety of observation planes.An initial investigation on the shape of knots in Scots pine logs and lumber beams suggests that the model is sufficiently accurate to describe knottiness in this species. Potential applications of this model include automated lumber grading, computerized log reconstitution and yield optimization studies.This research was carried out when the author was a Visiting Scientist at the Technical Research Centre of Finland (VTT), Forest Products Laboratory, P.O. Box 207, SF-02151 Espoo, Finland. Technical assistance of U. Saarelainen, A. Usenius and C. O. Sommardahl from VTT is gratefully acknowledged. This work was partially supported by Forestry Canada and the Natural Sciences and Engineering Research Council of Canada  相似文献   

10.

Context

The commercial feasibility of sawmilling depends on the expected volume and value of sawn planks. Models that predict the volume of sawn timber of a particular quality and produced from logs of known characteristics are therefore very useful.

Aims

The objectives were to study variation in sawing yield and to obtain models that predict lumber volume and grade recovery on the basis of easy-to-measure predictor variables of saw logs.

Methods

Forty-six oak trees growing in Galicia (NW Spain) were felled and cut into logs. The logs were visually graded and sawn mainly into quartersawn planks, which were dried, planed and visually graded for structural purposes.

Results

The total volumetric sawing yield was 47.6 %. The sawing yield for planks of structural dimensions (cross-section, 70?×?120 or 70?×?170 mm) was 43.4 %, but decreased to 8.4 % for structural sized and quality grade beams because of wane and biotic damage in many pieces. Log grade did not significantly affect sawing yield in the sample analysed, despite the wide range of diameter over bark at the smallest end in the sampled logs (22–77 cm). The sawing pattern affected total sawing yield (F?=?4.913; p value?=?0.001) and the sawing yield for structural planks (F?=?6.142; p value?=?0.0002); radial sawing with one cut and live sawing of half logs provided the highest yields. Three models were proposed for estimating sawn volume in timber products, with the small-end log diameter over bark as the predictor variable and R adj 2 between 0.31 and 0.78 (p value?<?0.01).

Conclusion

For the purpose of producing oak timber destined for structural use, the presence of bark and sapwood in planks must be reduced in the sawing process; this would decrease the total lumber recovery but increase the timber value yield. Air drying must be accelerated to reduce biotic damage in sawn planks. Geometric mean diameter over bark at the smallest end (d) outperforms other measures as a predictor variable for total or structural sawn timber volume.  相似文献   

11.
Abstract

Wood, as a natural material, has favourable properties in both technical and aesthetic aspects. Due to its inherent variability, production of high-quality sawn timber demands adequate control of log conversion, which is feasible with computed tomography (CT) log scanning. Existing appearance grading rules for sawn timber might not fully reflect people's visual perception of wood surfaces, and therefore, an alternative, more perception-oriented appearance classification could be beneficial. An appearance classification of sawn timber based on partial least squares discriminant analysis (PLS-DA) of knot-pattern variables was developed and tested. Knot-pattern variables derived from images of board faces were used in training PLS-DA models against an initial classification of the board faces previously established by aid of cluster analysis. Virtual board faces obtained from simulated breakdown of 57 CT-scanned Norway spruce logs were graded according to the developed classification. Visual assessment of the grading results indicated that the classification was largely consistent with human perception of board appearance. An initial estimation of the potential to optimize log rotation, based on CT data, for the established appearance grades was derived from the simulations. Considerable potential to increase the yield of a desired appearance grade, compared to conventional log positioning, was observed.  相似文献   

12.
The tensile strength (TS) test results of Japanese larch (Larix kaempferi, Carriere) lumber of varying length have shown that the length effects on TS were different between high-grade (H) and low-grade (L) lumber. In this paper, we examined the effect of knots on the TS distribution by measuring the number of knots and the knot area ratio of each specimen. There were more knots in L than in H; and the knot area ratio in L distinctly increased as the length increased compared to that in H. The correlation coefficients between physical properties and TS indicated that knots were the most influencial factor for TS among several physical properties: annual ring width, distance from pith, density, dynamic Young's modulus, and knots. We attempted to estimate the length effect parameters by introducing the concept of assumed knot strength. We thought that the length effect parameters for 50th percentiles of TS could be estimated well with fitted 3P-Weibull, and that the parameters for 5th-percentiles could be estimated well with 2P-Weibull fitted to lower-tail 10% data by the likelihood method. The differences of length effect on TS between H and L should be governed by the presence of knots. The independent model based on the concept of assumed knot strength may express the TS of structural lumber of various lengths.  相似文献   

13.
Abstract

The production of knot-free wood is important since the market demands wood without knots for reasons of both appearance and material properties. This work describes a simulation of the removal of knots from star-sawn and square-sawn timber. The efficiency of the two methods is compared in terms of the length of the knot-free components obtained and the volume yield. The simulation was based on data for trees and logs taken from the Swedish Stem Bank. These data were then used to simulate the sawmill process in a computer program called the Virtual Sawmill. Data related to the boards obtained were used in a MATLAB model simulating the cross-cutting of knots. Simulated star-sawing of logs with a top diameter exceeding 230 mm gave a mean knot-free component length of 417±321 mm, while the mean length of knot-free components for simulated square-sawing of the same logs was 298±122 mm. The volume yield of knot-free components from the two sawing patterns was 91% for star-sawing and 87% for square-sawing. For timber with cross-section dimensions of 38×75 mm2, the mean length and yield of knot-free components from simulated star-sawing were 451±349 mm and 90%, respectively. In simulated square-sawing, the corresponding values were 263±197 mm and 82%, respectively. This shows that star-sawing has potential for the production of knot-free timber.  相似文献   

14.
A number of complaints, regarding the presence of resin-infiltrated splits in seasoned boards produced from Pinus elliottii sawlogs supplied from certain stands in State Forests, led to an investigation to determine the incidence of the defect and to find possible causes.

This paper deals mainly with the study of the first aspect. In the investigation two samples of stems were selected by a semi-random method from one mature stand, being clearfelled, in Entabeni State Forest (Northern Transvaal) and from three stands receiving, or due to receive, their fifth thinning. The clearfelling and thinning had produced logs containing heart shakes and this had given rise to the complaints.

During log preparation it was attempted to prepare as much as possible of the stem length into the longest sawlogs, working as closely as possible to the maximum limits for sweep and knots allowed by the departmental log specifications. This attempt resulted in the preparation of some logs containing slightly more than the permissible defects. Observations were made on stump surfaces of the orientation of shakes, and on log ends of their occurrence higher up in the stem, in an attempt to find a link between shake orientation and the known direction of strong winds, and to determine the height in the stem to which shakes extended from the stump. The orientation study produced no definite proof that wind was responsible, although there were strong indications.

This was followed by sowings up the logs mainly into structural timber, kiln seasoning and grading in two ways, viz A ignoring the resin-infiltrated checks and splits but taking all other defects pertinent to the relevant grades into consideration, and B taking all defects, including the checks and splits into consideration (Table 4). During the grading further measurements were taken on boards containing splits, to determine to what heights in the stem the shakes extended.

From the grading results, total and graded yields of sawn timber were computed, the differences in yields between the two grading procedures being a measure of the incidence and seriousness of the shake defect. Within log classes, (see footnote to Table 2) the yields obtained separately for each 2 cm top U.B. diameter class into which the logs had been segregated prior to sawing, were weighted according to the percentage size distributions of the logs yielded by the clearfelling and thinning operations in the relevant compartments, to obtain a weighted average for the log class.

The heights to which shakes were present in the stems of the two samples are shown in Table 3(a) while their incidence in logs of the various size classes are shown in Table 3(b). It is seen that shakes were more frequent and serious in the larger logs.

The presence of shake in the log samples, taken as a whole, caused only minimal yield losses (Table 4) but had the effect of somewhat reducing average board length (Table 5). However, sawn and graded yields are still excellent and the species should not be discriminated against in afforestation, because of the sporadic occurrence of the defect.

The yield figures should be of some value to sawmillers processing both normal and shake-containing logs of this species.  相似文献   

15.
Fifteen stems of jack pine (Pinus banksiana Lamb.) of 3 commercial thinned plots (control, moderate, and intensive thinning) and 15 stems of black spruce (Picea mariana (Mill.) B.S.P), both coming from the Abitibi-Témiscamingue region – Canada, were cross-cut into three 2.4?m length sections: bottom, middle, and top logs. Logs were processed with a chipper-canter at three cutting widths (12.7, 19.1, and 25.4?mm), producing chips and a three-faced cant. The middle section of the cant was used to evaluate surface quality across the grain on each face. Roughness and waviness parameters and depth of torn grain were recorded. Knot characteristics were assessed in the three cant faces. Poorer surface quality was found in the lower part compared to the upper part of the cant for both species. At larger cutting widths, jack pine logs coming from a natural stand showed lower surface quality compared to logs from thinned stands. Black spruce waviness increased with the cutting width and stem height. These results were attributed to the increase of forces and vibration when cutting at larger cutting widths, which was worsened by the presence of bigger, more numerous knots at the control plot and in the top logs. Black spruce had deeper torn grain compared to jack pine. Their differences in knot characteristics resulted in a maximum torn grain depth favored by the presence of more knots rather than by bigger knot size. Other knot characteristics, such as the position of the knots in the cant face, the insertion angle of the branch and the distribution of the knots around the log, should be studied to better understand the relationship between torn grain formation and knottiness.  相似文献   

16.
Summary Douglas fir sample trees from 9 various stands were cut in sawmills. Every board of the converted timber was graded; all defects in timber were analysed, especially all black and sound knots on the surface of the boards were measured. The percentage of good boards prooved to be comparatively low. From fertile sites the sawn timber quality seems to be inferior compared with wood from poorer and dryer sites. Douglas firs grown single between broadleaved stands showed the lowest timber quality. Throughout the quantity and thickness of black knots were responsible for poor quality. Experiments with production of veneer yielded useful carved veneers when sliced of quartered and clear logs. Branchless logs from 80 years old Douglas firs could be worked up to carved veneers, but are too young for peeled veneers. For full veneer logs diameters of 70 cm and structure of small annual rings is essential. For saw timber as well as for veneerwood production short rotation below 120 years is not suitable. Moreover pruning is necessary.   相似文献   

17.
BRAZIER  J. D.; MOBBS  I.D. 《Forestry》1993,66(4):333-352
The effects of planting distance at establishment on the structuralperformance of timber from unthinned crops of Sitka spruce areexamined. Initial plant spacing is an important factor affectingthe structural performance of timber with loss in performanceparticularly marked as planting distances increase from 1.5to 3.0 m. Factors associated with planting distance that affectstructural performance include log grade, determined mainlyby stem straightness, knot number and knot size, and the proportionof juvenile wood; all are adversely affected and contributeto a lowering in the structural performance of sawn wood asplanting distances widen. It is recormnended that in order toobtain acceptable yields of structural timber meeting StrengthClass 3 from unthinned crops, planting distance should not exceed2 m and it is considered prudent to adopt the same spacing forcrops where line or other systematic methods of thinning areanticipated. However, Strength Class 3 is a minimum requirementfor structural timber and every effort is needed to improveon it by the use of superior stock and by management that favoursthe production of quality logs and timber.  相似文献   

18.
The production of knot-free wood is important since the market demands wood without knots for reasons of both appearance and material properties. This work describes a simulation of the removal of knots from star-sawn and square-sawn timber. The efficiency of the two methods is compared in terms of the length of the knot-free components obtained and the volume yield. The simulation was based on data for trees and logs taken from the Swedish Stem Bank. These data were then used to simulate the sawmill process in a computer program called the Virtual Sawmill. Data related to the boards obtained were used in a MATLAB model simulating the cross-cutting of knots. Simulated star-sawing of logs with a top diameter exceeding 230 mm gave a mean knot-free component length of 417±321 mm, while the mean length of knot-free components for simulated square-sawing of the same logs was 298±122 mm. The volume yield of knot-free components from the two sawing patterns was 91% for star-sawing and 87% for square-sawing. For timber with cross-section dimensions of 38×75 mm2, the mean length and yield of knot-free components from simulated star-sawing were 451±349 mm and 90%, respectively. In simulated square-sawing, the corresponding values were 263±197 mm and 82%, respectively. This shows that star-sawing has potential for the production of knot-free timber.  相似文献   

19.
Predicting spiral grain by computed tomography of Norway spruce   总被引:1,自引:0,他引:1  
Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. The aim of this study was to investigate the possibility of predicting spiral grain based on variables that should be measurable with an X-ray LogScanner. The study was based on 49 Norway spruce (Picea abies) logs from three stands in Sweden. The logs were scanned with a computed tomography (CT) scanner every 10mm along the log. Concentric surfaces at various distances from the pith were then reconstructed from the stack of CT images. The spiral grain angle was measured in these concentric surface images, and a statistical model for predicting spiral grain was calibrated using partial least squares (PLS) regression. The PLS model predicts the spiral grain of a log at a distance 50mm from the pith based on different variables that should be measurable with an industrial X-ray LogScanner. The result was a PLS model withR 2=0.52 for the training set andR 2=0.37 for the test set. We concluded that it should be possible to predict the spiral grain of a log based on variables measured by an industrial X-ray LogScanner. The most important variables for predicting spiral grain were measures of sapwood content, variation in the ratio between the heartwood and log areas, and the standard deviation for the mean log density in 10mm thick cross slices along the log. The accuracy when sorting the logs into two groups with spiral grain of 2.0° and of <2.0°, respectively, was 84% of the correctly sorted logs.  相似文献   

20.
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