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1.
Nanofibers definitely hold great advantage and promise in filtration as they have very high specific surface area, which ensures greater probability of capturing the particles and hence, the filtration efficiency of the nanofiber filter media is high. Electrospun nanofibers are prohibitively expensive due to extremely low production rate. With recent advances in melt blowing technology, nanofibers could be produced at production rate few orders of magnitude higher than that of conventional single syringe electrospinning and hence, quite cost effective. Influence of air pressure and die to collector distance (DCD) were studied on the number average fiber diameter for the nanofibers as well as the performance properties of the nonwoven webs, each factor at three discrete levels. The nanofibers were as fine as 260 nm. A very encouraging observation of the study is very high values of quality factor observed for nanofiber nonwoven filter media. In order to compare the filtration efficiency of different nanofiber nonwoven media samples with different basis weight, a novel term of specific filtration efficiency is proposed and was found that the specific filtration efficiency with the increase in DCD or air pressure.  相似文献   

2.
A new type of hydrophobic polyacrylonitrile (PAN) nanofiber is fabricated by solution blowing of a blend solution of fluorine-containing polyacrylate (FPA) and PAN. The nanofibers’ surface composition, hydrophobicity, and protection ability were evaluated to clarify the effects of FPA addition. Results revealed that FPA addition increased the nanofiber diameter, as well as enhanced the hydrophobicity and transport properties of the nanofiber mats. The mats had average water contact angles of 123.44°, 132.11°, and 137.11° for FPA contents of 0.66 wt%, 1.98 wt%, and 3.30 wt%, respectively. All these results suggested the potential of the solution blowing nanofiber mats as protection materials.  相似文献   

3.
A series of blend nanofiber mats comprising poly(vinyl alcohol) (PVA) and polyurethane (PU) were prepared by dual-jet electrospinning in various parameters. Orthogonal experimental design was used to investigate how those parameters affected on fiber diameters and fiber diameter distribution. Altogether three parameters having three levels each were chosen for this study. The chosen parameters were tip-to-collector distance (TCD), voltage and tip-to-tip distance (TTD). Fiber diameters, thermal properties, mechanical properties and hydrophilicity of the blend nanofiber mats were examined by scanning electron microscopy (SEM), thermogravimetric analysis (TGA), tensile test, contact angle and water absorption test, respectively. The results showed that the optimum conditions for PVA/PU blend nanofiber mats fabricated by dual-jet electrospinning were TCD of 20 cm, voltage of 18 kV and TTD of 4 cm. Besides, the thermal stability of PVA/PU blend nanofiber mats had been improved compared with pure nanofibers. Furthermore, the elongation and tensile strength of the blend nanofiber mats were significantly increased compared with pure PVA and pure PU, respectively. And the blend nanofiber mats exhibited well hydrophilicity.  相似文献   

4.
The tussah silk fibroin (TSF) nanofibers with 611 nm diameters were prepared by electrospinning with the solvent hexafluoroisopropanol (HFIP). And then, the TSF nanofibers were crosslinked by 1-(3-Dimethylaminopropyl)-3-ethylcarbodiimide/N-Hydroxysuccinimide (EDC/NHS) crosslinking agent. The morphology and microstructure of the crosslinked TSF nanofibers were characterized by scanning electron microscopy (SEM), Fourier transforms infrared analysis (FTIR), X-ray diffraction, Instron electronic strength tester, and cell culture. After treatment with EDC/NHS crosslinking agent, the TSF nanofibers swelled and its average diameter increased from 611 to 841 nm. FTIR and X-ray diffraction results demonstrated that random coil, ??-helix, and ??-sheet co-existed in the TSF nanofiber mats, but the content of ??-sheet increased from 25.26 to 45.34 %, and the random coil content decreased from 32.47 to 24.94 %. Compared with the electrospun pure TSF nanofiber mats, the crosslinked TSF nanofiber mats exhibited a lower breaking tenacity and initial modulus, which were 5.51 MPa and 9.86 MPa, respectively. At the same time, the extension at break of the crosslinked TSF nanofiber achieved 109.38 %. In cell culture evaluation, the crosslinked TSF nanofibers were found to support cell adhesion and spreading fibroblast L373 and bone marrow mesenchymal stem cells (BMSCs), which had potential utility in a range of tissue engineering.  相似文献   

5.
Well-aligned PMIA nanofiber mats were fabricated by electrospinning and then hot-stretching along the fiber axis was used to improve the mechanical properties of nanofibers in this paper. Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Differential scanning calorimetry (DSC) were used to characterize the morphology and properties of nanofibers. The results showed that the nanofibers became thinner and better alignment than the as-spun nanofibers after hotstretching, and the average diameter of the nanofibers decreased with the increasing of the tensile force. In the same time, hotstretching improved the crystallinity and T g of the as-spun PMIA nanofibers. The tensile strength and modulus of the hotstretched nanofiber mats peaked at ca.50 % and ca.196 % respectively at the tensile force of 12 N compared with the as-spun nanofiber mats.  相似文献   

6.
In this study, electrospun wool keratose (WK)/silk fibroin (SF) blend nanofiber was prepared and evaluated as a heavy metal ion adsorbent which can be used in water purification field. The WK, which was a soluble fraction of oxidized wool keratin fiber, was blended with SF in formic acid. The electrospinnability was greatly improved with an increase of SF content. The structure and properties of WK/SF blend nanofibers were investigated by SEM, FTIR, DMTA and tensile test. Among various WK/SF blend ratios, 50/50 blend nanofiber showed an excellent mechanical property. It might be due to some physical interaction between SF and WK molecules although FTIR result did not show any evidence of molecular miscibility. As a result of metal ion adsorption test, WK/SF blend nanofiber mats exhibited high Cu2+ adsorption capacity compared with ordinary wool sliver at pH 8.5. It might be due to large specific surface area of nanofiber mat as well as numerous functional groups of WK. Consequently, the WK/SF blend nanofiber mats can be a promising candidate as metal ion adsorption filter.  相似文献   

7.
Electrospinning is an efficient method to produce polymer fibers with a diameter range from nanometers to a few microns using an electrically driven jet. Electrospun nanofiber nonwoven fabrics can be applied into different areas with higher air volume fraction, especially applied into textile materials with good warmth retention property. In this article, the air volume fraction in nonwoven mats made of electrospun nanofibers was verified by studying fiber volume fraction in the mats. Then the relationship between fiber volume fraction and fiber diameter was derived, and the fiber volume fraction is in direct ratio to the square of fiber radius. By experimental verification, to get electrospun PAN nanofiber nonwoven mats with high air volume fraction about 99 %, it can fix the polymer concentration on 8 %. The voltage fixed on 20 kV, the tip-to-collector distance on 15 cm. The experiment is in accordance with the theory excellently.  相似文献   

8.
In this work, PA-6 core and PMMA shell composite nanofiber mats together with pure PMMA and PA-6 nanofibrous membranes were obtained through electrospinning. Two kinds of transparent composites were fabricated by hot pressing multilayers of the composite nanofiber mats and of the interlaced pure PA-6 with PMMA nanofibrous membranes, respectively, under the same processing condition and with the same amount of PA-6 nanofiber content. Tensile properties and visible light transmittances of the two transparent composites were characterized. It has been found that both the tensile behavior and the visible light transmittance of the composites obtained from the composite nanofiber mats were better than the counterparts from the interlaced pure PA-6 and PMMA nanofibrous membranes. With a minor loss of less than 10 % in the transparency, a maximal increase of around 20 % in the tensile modulus and tensile strength has been recognized for a transparent composite from the composite nanofibers. Although less efficient, the tensile strengths of the composites from the interlaced nanofibrous membranes were all higher than that of a transparent panel processed from the pure PMMA nanofibers.  相似文献   

9.
Gallium arsenide (GaAs) does have superior electronic properties compared with silicon. For instant, it has a higher saturated electron velocity and higher electron mobility. Weak mechanical properties and high production cost are the main drawbacks of this interesting semiconductor. In this study, we are introducing production of GaAs nanofibers by electrospinning methodology as a very low cost and yielding distinct product technique. In general, nano-fibrous shape is strongly improving the physical properties due to the high surface area to volume ratio of this nanostructure. The mechanical and environmental properties of the GaAs compound have been modified since GaAs nanofibers have been produced as a core inside a poly(vinyl alcohol) (PVA) shell. GaAs/PVA nanofibers were prepared by electrospinning of gallium nitrate/PVA solution in presence of arsenic vapor. The whole process was carried out in a closed hood equipped with nitrogen environment. FT-IR, XPS, TGA and UV-Vis spectroscopy analyses were utilized to confirm formation of GaAs compound. Transmission electron microscope (TEM) analysis has revealed that the synthesized GaAs compound is crystalline and does have nano-fibrous shape as a core inside PVA nanofibers. To precisely recommend the prepared GaAs nanofiber mats to be utilized in different applications, we have measured the electric conductivity and the band gap energies of the prepared nanofiber mats. Overall, the obtained results affirmed that the proposed strategy successfully remedied the drawbacks of the reported GaAs structures and did not affect the main physical properties of this important semiconductor.  相似文献   

10.
Cellulose nanowhisker (CNW) reinforced electrospun Bombyx mori silk fibroin (SF) nanofibers were fabricated. The morphology, structure, and mechanical properties of nanofibers were investigated by FE-SEM, TEM, FTIR, and tensile testing. It was found that the nanofiber size decreased obviously from 250 nm in the unreinforced mat to 77–160 nm in the CNW reinforced mats depending on the CNW content due to the increased conductivity of spinning dope. In the reinforced mats, the CNWs were embedded in the SF matrix separated from each other, and aligned along the fiber axis. There was a positive correlation between the CNW content and the tensile strength and Young’s modulus of reinforced mats. However the strain at break dropped gradually with the increase of CNW. When the CNW content was 2 w/w%, the tensile strength and Young’s modulus of reinforced SF nanofiber mats were about 2 times higher than those of unreinforced mat.  相似文献   

11.
Easy fabrication, porosity, good mechanical properties, and composition controllable of the electrospun nanofiber mat make this material a promising candidate for wound dressing applications. In the present study, nylon6/gelatin electrospun nanofiber mats are introduced as novel wound dressing materials. The introduced mats were synthesized by electrospinning of nylon6 and gelatin mixtures, three mats containing different gelatin content were prepared; 10, 20 and 30 wt%. Interestingly, addition of the gelatin did not affect the mechanical properties of the nylon 6, moreover the mat containing 10 wt% gelatin revealed higher mechanical properties due to formation of spider-net like structure from very thin nanofibers (～10 nm diameter) bonding the main nanofibers. Biologically study indicates that gelatin incorporation strongly enhances the bioactivity performance as increasing the gelatin content linearly increases the MC3T3-E1 cell attachment. Overall, the obtained results recommend exploiting the introduced mats as wound dressing material.  相似文献   

12.
Electrospinning is a simple and cost-effective method to prepare fiber with nanometer scale. More importantly, 3D flexible nanofiber yarns that fabricated by electrospinning have shown excellent application prospects in smart textiles, wearable sensors, energy storage devices, tissue engineering, and so on. However, current methods for preparing electrospinning nanofiber yarns had some limitations, including low yarn yield and poor yarn structure. In this paper, a stepped airflow-assisted electrospinning method was designed to prepare continuously twisted nanofiber yarn through introducing stepped airflow into traditional electrospinning system. The stepped airflow could not only help to improve nanofiber yield, but also good for controlling the formed nanofibers to be deposited in a small area. In addition, the experimental methods of single factor variables were used to study the effects of stepped airflow pressure, applied voltage, spinning distance, solution flow rate, air pumping volume and friction roller speed on nanofiber yarn yield, nanofiber diameter, yarn twist and mechanical property. The results showed that prepared nanofiber yarns exhibited perfect morphologies and the yield of nanofiber yarn could reach to a maximum of 4.207 g/h. The breaking strength and elongation at break of the prepared yarn could reach to 23.52 MPa and 30.61 %, respectively.  相似文献   

13.
A novel enclosed air-jet electrospun set-up was described for fabricating nanofibers with high production rate. This study showed the components of the spinneret device, mainly including a spray nozzle, a liquid storage chamber, a connector and a gas storage chamber. By using this device, the polyacrylonitrile (PAN) nanofiber mats were fabricated with increased production rate of nearly more than ten times as compared with using single-needle electrospun set-up. The jets path, fibers morphology, mats throughput, along with forces acted on the bubbles in four positive electrodes were investigated in this report. The electric fields and equipotent lines distribution with corresponding positive electrodes were simulated with a second-dimension FEA (An-soft Maxwell) for analyzing experiment results. The simulated results showed that the strength of electric fields was related to the size of the charged area, and the uniform of electric fields depended on the mutual effects of electric fields from different charged position. The average diameter of fibers was the thinnest with about 280 nm and the standard deviation of fibers was 34.95 % with the top surface of the solution storage chamber and the nozzle charged. When the whole nozzle was charged, the diameter of fibers increased to 323.27 nm but the standard deviation reduced to 29.53 %. Especially, with the top surface of the solution storage chamber charged, the fibers showed thinner mean diameter of 290 nm and the most uniform standard deviation of 28.02 %. With further reduction of the charged area, a few beads-like fibers with the thickest diameter and the worst standard deviation were appeared.  相似文献   

14.
In this study, Sericin/Poly Vinyl Alcohol (PVA)/Clay (Cloisite 30B) nanofibrous mats are prepared by electrospinning technique for antimicrobial air filtration mask. The process parameters of electro-spinning machine such as acceleration voltage, nozzle flow rate and nozzle & collector distance are optimised on the basis of morphology of fibre observed through scanning electron microscopy (SEM). The optimum conditions for producing nanofibrous mat without bead are acceleration voltage 27.5 kV, nozzle collector distance 8 cm and flow rate 0.8 ml/hr using 10 % (w/v) solution of Sericin/PVA (1:1 wt/wt). The process parameters of electro-spinning machine for the processing of Sericin/PVA/Clay nanofibrous mats with varied clay concentrations ranging from 0.1-0.75 % are also optimized. The spun fibre diameter varied from 300-400 nm at different specified conditions. These nanofibrous mats are characterized for its structural, mechanical and antimicrobial properties. Respirable Suspended Particulate Matter (RSPM) test was conducted to check the particulate matter (PM 2.5) absorption capacity of nanofibrous mats. Results shows that sericin/PVA/clay nanofibrous mat would be a promising material for making protecting clothing based air filtration mask.  相似文献   

15.
Nanofibrous mats of poly (?-caprolactone)/nanoclay nanocomposites were fabricated using electrospinning method. Effects of nanoclay content of the nanocomposite on final nanofiber structures were investigated and characterized by scanning electron microscope (SEM) and differential scanning calorimetry (DSC) analysis. The results showed that the presence of the nanoclay promoted the creation of fibrous structure in comparison with solely poly (?-caprolactone). Furthermore, increase in nanoclay content led to the formation of more uniform nanofiber structures and caused a decrease in the mean nanofiber diameter. DSC results showed that the addition of nanoclay reduced the crystallinity of the nanocomposite in compared with pristine PCL. Studies of the mechanical properties, wettability and degradability showed that the presence of nanoclay improved tensile modulus, tensile strength, wettability and biodegradability of the nanocomposites. To evaluate the effect of nanoclay on the cell adhesion and bioactivity of the poly (?-caprolactone)/nanoclay nanocomposites, fibroblasts cells were seeded on the mats. The results showed that the prepared nanocomposite could be a potential candidate for tissue engineering.  相似文献   

16.
Two kinds of composite filter materials were prepared by regulating the structure of melt-electrospinning polypropylene (PP) webs. The self-designed multi-nozzle melt-electrospinning device was used to produce PP webs which deposited on PP spunbonded nonwoven. Firstly, the composite filter materials with different thickness and ratios of coarse/fine fibers were prepared, and the effect of the thickness and the ratio of coarse/fine fibers on filtration properties were studied. The results showed that the filtration efficiency and pressure drop increased as thickness increased. In addition, compared with the general filters which were composed of coarse or fine fibers, the filters with coarse/fine fibers had “low pressure drop” under the similar filtration efficiency. In the case of the ratio of coarse/fine fiber about 2:2, this filter achieved optimal performance. When the thickness was 0.42 mm, its filtration efficiency for particles more than or equal to 2.0 μm could reach more than 95 %. Its pressure drop and air permeability were 18.13 Pa and 54.69 mm/s, respectively, while those of general filter were 38.67 Pa and 10.02 mm/s, respectively. After that, the composite filter materials composed of various angles of oriented webs were produced. The results showed that the filtration efficiency for particles with the size of more than or equal to 2.0 μm was higher than that of filters composed of one angle of oriented webs. In addition, the lower the orientation was, the lower the pressure drop was.  相似文献   

17.
In this study, various concentrations of polyethylene terephthalate (PET) polymeric solution were investigated to produce hollow nanofiber yarn. First, the electrospining apparatus was designed in a way that to put PVA multifilament in the core and to twist PET nanofibers onto multifilament yarn as a sheath simultaneously, followed by dissolving PVA yarn in hot water, PET hollow nanofiber yarn was produced. In this survey, it has been observed that the average thickness of sheath increased by increasing concentrations of PET polymeric solution. Results showed that maximum efficiency of extracting the PVA multifilament from the hollow yarn under certain conditions (concentration of 18 % (w/v) of PET, applied voltage of 10 kV, and flow rate of 0.0526 ml/h) was more than 85 %. The mechanical and physical properties of PET hollow yarns were investigated and indicated that the hollow nanofiber yarns at concentration of 30 % and 18 % polymeric solution had the lowest strength and the highest regain moisture, respectively.  相似文献   

18.
Electrically conductive nanofibers were fabricated from elastic polyurethane (PU) and PU/multiwalled carbon nanotubes (MWCNTs) nanocomposite by electrospinning method. The nanocomposites were electrospun at various MWCNTs loading. Electron microscopy was used to investigate nanofibers morphology and dispersion of MWCNTs in the electrospun nanofibers. The results showed that the presence of the MWCNTs promoted the creation of fibrous structures in comparison with the PU without MWCNTs. On the other hand, increasing the MWCNTs content resulted in a slight increase in the average fiber diameter. TEM micrographs and mechanical properties of the electrospun mats indicated that the homogeneous dispersion of MWCNTs throughout PU matrix is responsible for the considerable enhancement of mechanical properties of the nanofiber mats. Electrical behavior of the conductive mats was also studied, in view of possible sensor applications. Cyclic experiments were conducted to establish whether the electrical properties were reversible, which is an important requirement for sensor materials.  相似文献   

19.
In this work, a series of needle-punched nonwoven filter media was prepared by using polyester fibres of three different cross-sections (circular, trilobal, and deep-groove) in accordance with a three-component augmented simplex lattice design. The experimental data of filtration efficiency and pressure drop were analyzed by means of response surface methodology. Statistical model equations were developed for filtration efficiency and pressure drop by using Design-Expert® software. The filtration efficiency and pressure drop were expressed as linear functions of proportion of fibres of different shapes. Statistical checks (ANOVA, R 2 and p-value) indicated that these models were adequate for representing the experimental data. By means of contour plots, the effect of filter constituents on filtration performance was analysed. The filter media consisting of deep-grooved fibres exhibited highest filtration efficiency but at the cost of highest pressure drop. On the other hand, the filter media consisting of circular fibres displayed lowest pressure drop but at the cost of lowest filtration efficiency. As a compromise for simultaneously achieving maximum filtration efficiency of 61.52 % and minimum pressure drop of 13.6 Pa, the optimum mixture was predicted to consist of 53.7 % deep grooved fibres and 46.3 % circular fibres. The predicted response was found in close agreement with the experimental data. This demonstrates the effectiveness of the approach reported here for achieving good predictions, while minimizing number of experiments.  相似文献   

20.
Functionalization of cellulosic nanofibers was established to develop antibacterial bandages. The functionalization was conducted through preparation of carboxymethyl cellulose (CMC) containing different metal nanoparticles (MNPs) such as copper nanoparticles (CuNPs), iron nanoparticles (FeNPs) and zinc nanoparticles (ZnNPs). Fourier Transform Infrared spectroscopy was used to characterize CMC containing MNPs and scanning electron microscopy coupled with high energy dispersive X-ray (SEM-EDX) to study the surface morphology of CMC with and without MNPs. Furthermore, back scattering electron detector was used to show the position of metal nanoparticles on the microcrystalline CMC. In addition, UV-visible spectroscopy was used to confirm MNPs formation. Nanofiber mats of CMC containing MNPs were synthesized using electrospinning technique. Surface morphology of electrospun CMC containing MNPs was characterized using SEM. The obtained data revealed that elctrospun CMC nanofibers containing MNPs were smooth and uniformly distributed without bead formation. The average fiber diameters were in the range of 150 to 200 nm and the presence of MNPs in the nanofiber did not affect the size of the electrospun nanofiber diameter. Transmission electron microscopy (TEM) images displayed that MNPs were existed inside and over the surface of the electrospun nanofibers without any agglomeration. The average particle diameters of MNPs were 29-39 nm for ZnNPs, 23-27 nm for CuNPs and 22-26 nm for FeNPs. Moreover, Water uptake of electrospun nanofiber mats and the release of MNPs from nanofibers were evaluated. Nevertheless, electrospun CMC nanofibers containing MNPs had an excellent antibacterial activity against Gram-negative bacteria Escherichia coli and Gram-positive bacteria Staphylococcus aureus.  相似文献   

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