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1.
快速固化酚醛树脂胶研究初报   总被引:5,自引:0,他引:5  
用复合催化剂和先进聚合工艺制得的快速固化酚醛树脂胶具有低毒和快速固化的优点,添加5% ̄10%固化剂可使酚醛树脂胶的热压温度、热压时间与脲醛树脂的相近。  相似文献   

2.
刨花板用快速固化酚醛树脂胶的研究   总被引:2,自引:0,他引:2  
艾军  濮安彬 《木材工业》1997,11(1):15-17
本研究采用不同于传统合成工艺的方法研制成低毒,高分子量的刨花板用快速固化酚醛树脂胶,试验结果表明,该胶的固人速度较普通酚醛树脂胶提高了40%左右,用此胶压制成的刨花板,其胶合性能达到了德国DIN 68763V100耐水刨花板标准,且热压时间较普通酚醛树脂刨花板可缩短25%左右。  相似文献   

3.
采用固化剂缩短酚醛胶刨花板热压时间的研究   总被引:5,自引:0,他引:5  
采用添加固化剂的方法,对降低酚醛树脂胶刨花板的热压时间进行了研究。通过筛选试验,选出了加速酚醛胶固化效果比较好的固化剂N,同时探讨了固化剂N的用量与酚醛树脂胶聚合时间之间的关系,进而确定了固化剂N的合适用量。试验结果表明,当固化剂用量为2%时,16mm厚的酚醛树脂胶刨花板的热压时间可以从14min缩短到10min,热压时间缩短了28.57%。  相似文献   

4.
传统酚醛树脂作为木材胶黏剂,在人造板工业生产中热压时所需温度较高、时间较长,影响生产效率和产品性能,研制低温快速固化的酚醛树脂胶黏剂具有现实意义。综述国内外酚醛树脂低温固化的研究进展,主要从改性树脂制备和使用固化剂两方面入手,分析间苯二酚、金属离子和尿素等化学改性酚醛树脂,以及单组分和复合型固化剂的作用机理,并对未来的研究方向提出建议。  相似文献   

5.
制造木质复合材常用酚醛树脂胶黏剂,这种胶黏剂在一定的温度下固化,将组成木质复合材的原料胶合在一起.为了较准确地确定制造木质复合材的热压时间、优化热压工艺以及获得良好的胶接性能,充分了解该胶黏剂固化过程是必要的.已有的文献对于制造木质复合材用酚醛树脂胶黏剂的化学合成、性能和固化机制等已经做了大量的研究,但对于应用计算机模拟的方法研究该胶黏剂的固化过程很少.本文根据酚醛树脂胶黏剂体系固化模型,应用MATLAB软件模拟制造木质复合材时酚醛树脂胶黏剂固化过程,初步探讨了该种胶黏剂体系固化的计算机动态模拟问题,该方法和理论可以是实现木质复合材的虚拟制造技术较重要的基础组成部分,同时也为在教学与科研中理解这一复杂过程提供了一个新途径.  相似文献   

6.
为了适应结构用胶合板胶合要求,对以碳水化合物———尿素———苯酚为基质的树脂合成、调胶配比与采用一般酚醛树脂加入10%~50%的落叶松栲胶来缩短酚醛树脂胶固化速度进行了研究。结果表明:前者采用三段反应合成工艺,加入固化剂制而成的快速固化型酚醛树脂胶粉剂,可以胶合含水率为18%的高含水率单板,成品板的物理力学性能达到GB984612-88Ⅰ类胶合板要求;后者可使一般酚醛树脂胶在固化温度不变情况下,缩短固化时间20%。  相似文献   

7.
提高酚醛树脂胶固化速度的研究   总被引:2,自引:0,他引:2  
为了适应结构用胶合板胶合要求,对以碳水化合物-尿素-苯酚为基质的树脂合成,调胶配比与采用一般酚醛树脂加入10%-50%的落叶松栲胶来缩短酚醛树脂胶固化速度进行了研究,结果表明:前者采用三段反应合成工艺,加入固化剂制而成的快速固化型酚醛树脂胶粉剂,可以胶合含水率为18%的高含水率单板,成品板的物理力学性能达到GB9846.12-88I类胶合板要求,后者可使一般酚醛树脂胶在固化温度不变情况下,缩短固化  相似文献   

8.
陆从进 《林业科学》1990,26(5):448-451
本文对高频胶合的马尾松LVL和杨木LVL的老化性能进行了讨论,并比较了乳液酚醛树脂胶和酸固化酚醛树脂胶在BDB28和A1080加速老化后的胶合剪切强度的损失率。得出的结论如下:1)乳液酚醛树脂肢胶合的马尾松LVL,胶合剪切强度随老化时间的延长逐渐趋于稳定,最后稳定在老化前强度的70%左右;2)乳液酚醛树脂胶的老化性能比酸固化酚醛树脂胶好;3)对于乳液酚醛树脂胶马尾松LVL和酸固化酚醛树脂胶杨木LVL,可以用BDB28处理方法代替A1080加速老化方法快速测定其胶合剪切强度的损失率。  相似文献   

9.
杨华  谭艺  赵斌  韩丰登  张伟 《林产工业》2016,(12):16-20
针对酚醛树脂固化速度慢、热压温度高等问题,采用Na_2CO_3、(CH_3COO)_2Zn、Ba(OH)_2、LiOH等金属离子作催化剂,合成快速固化改性酚醛树脂。通过理化性能对比分析发现,Ba(OH)_2作为一种低成本催化剂,不仅可以有效提高酚醛树脂固化速度,而且改性酚醛树脂胶制备胶合板的胶合强度明显提高,甲醛释放量有所降低。同时,对Ba(OH)_2催化剂的加入量进行了进一步优化实验,对比了Ba(OH)_2不同加入量对酚醛树脂分子结构和固化行为的影响。研究发现,当改性酚醛树脂中Ba(OH)_2催化剂用量为1.5wt%时,其胶合强度达到1.66 MPa,甲醛释放量相比于纯酚醛树脂明显降低。  相似文献   

10.
改性酚醛树脂胶合高含水率单板   总被引:2,自引:0,他引:2  
采用常规酚醛树脂胶压制多层结构胶合板时,单板含水率通常要求在8%以下,本项研究通过缩合物的共混-共缩聚方法,采用间苯二醛树脂对酚醛树脂进行改性,探讨了间苯二酚树脂的加入量、酚醛树脂摩尔比、混合比,热压条件等对胶液的粘度,缩合度、稳定性,固化时间,及胶合质量的影响,结果表明,当单板含水率提高到16% ̄18%时,生产的结构胶合板物理力学性能指标达到了GB9846.1 ̄12-88对Ⅰ类胶合板的要求,并大  相似文献   

11.
从改进酚醛树脂的配方和合成工艺、合成酚醛树脂时添加催化剂或改性剂、调胶时添加固化剂等几个方面,综合叙述了国内外有关提高酚醛树脂固化速度的研究进展,以期为酚醛树脂的应用和研究提供参考。  相似文献   

12.
The search for new value-added uses for oilseed and animal proteins led us to develop protein-based wood adhesives. Low-fat soy and peanut flours and blood meal were hydrolyzed in an alkaline state, and PF-cross-linked protein resins were formulated by reacting the protein hydrolyzates with phenol-formaldehyde (PF) in solid-tosolid ratios ranging from 70% to 50% hydrolyzates and 30% to 50% PF. Physical properties of medium density fiberboard (MDF) bonded with protein-based phenolic resins were compared to those of boards bonded with ureaformaldehyde (UF) and PF resins, and flakeboard bonded with soy protein-based phenolic resin was compared to PF-bonded board. As MDF binders, adhesive properties of protein-based phenolic resins depended upon protein content of proteinacious materials. MDF board bonded with blood-based phenolic resin was comparable to PF-bonded board and met the requirements for exterior MDF. Boards bonded with soy-protein-based phenolic resin met requirements for interior MDF, while peanut-based phenolic failed to meet some of the requirements. Flakeboard bonded with soy-protein-based phenolic resins was inferior to PF-bonded board but outperformed PF-bonded board in accelerated aging tests. Although they exhibit a slow curing rate, the cost effectiveness and superior dimensional stability of protein-based phenolic resins may make them attractive for some uses.  相似文献   

13.
以脱脂大豆粉为原料制备大豆蛋白基胶黏剂(豆胶,S),以普通甲醛制备的酚醛树脂(PF_1)和高浓度甲醛制备的酚醛树脂(PF_2)为交联剂,使用前将两者直接混合得酚醛树脂改性豆胶(PF_1/S、PF_2/S)。利用差示扫描量热(DSC)、红外光谱(FT-IR)、动态热机械性能(DMA)和核磁共振碳谱(~(13) C NMR)分析对产品性能进行了测试与表征。结果表明:等物质的量之比条件下,高浓度甲醛较之普通甲醛制备的酚醛树脂改性豆胶胶合板干、湿剪切强度分别提高4.3%和11.6%,并且强度稳定性好;动态DSC分析表明,PF_2可以降低豆胶体系的固化温度和活化能,与豆胶的交联反应较容易;~(13) C NMR分析表明,PF_2体系羟甲基达88.73%,明显高于PF_1的80.91%;FT-IR分析证实酚醛树脂与豆胶中的氨基发生反应,并且PF_2反应效率更高;DMA分析表明,PF_2/S能够改善胶合产品的力学性能和热稳定性,降低豆胶的固化反应起始温度,提高固化反应速率。  相似文献   

14.
Larch bark was liquefied in the presence of phenol and the obtained liquefied resultant was reacted with formaldehyde to prepare the liquefied bark-modified phenol formaldehyde resin (BPF) in an attempt to apply for preparing straw boards. The dynamic wettability of the BPF resin was evaluated on the surfaces of rice straw; either on the alkali solution treated or untreated rice straw surfaces. A new wetting model was employed to quantify the resins’ penetration performances using the spreading–penetration parameters (K value) as a constant to characterize penetration rate. The bigger the K value was, the stronger the penetration and spreading capacity was. Moreover, the curing kinetics of the BPF resin was also investigated with dynamic differential scanning calorimetry. The results showed that the K value of BPF resin was the highest, followed by those of BPF mixed with polymethylene diphenyl diisocyanate PMDI resin and conventional phenol formaldehyde (PF) resin, indicating that the BPF resin had the best wettability. The activation energy of BPF was close to that reported for wood/phenol/formaldehyde resins, but was higher than that of PF resin. The curing reaction was almost complete at 40 % conversion.  相似文献   

15.
The development of the shear strength of the phenol–formaldehyde (PF) adhesive bond during curing was investigated. Five different PF adhesive mixtures and 1.1 mm thick peeled beech (Fagus sylvatica L.) veneer were used to produce lap-shear specimens, which were cured at a pressing temperature of 160°C. Dielectric analysis (DEA) and modified ABES (automated bonding evaluation system) were used to evaluate the physical–chemical and mechanical aspects of PF adhesive cure in a miniature hot-press. The degree of cure, which was calculated from conductivity data, was dependent on pressing time and the composition of the PF adhesive. An addition of rye flour to the PF adhesive significantly postponed the curing process as determined by DEA. It was found that the adhesive bond started to develop in the last stage of the curing (vitrification), by which time most of the physical–chemical conversion of the adhesive had been completed.  相似文献   

16.
To produce a highly stable wood-based product with increased mechanical properties, phenol formaldehyde (PF) resin impregnation was combined with the viscoelastic thermal compression (VTC) process. Dimensional stability and bending stiffness were evaluated. Two PF resins with weight average molecular weights of 172 and 780 were studied at three different concentrations, 5, 10 and 20%. After 24-h room temperature water soak and 2-h boil, both PF treatments at all concentration levels showed high levels of dimensional stability compared to non-impregnated VTC processed controls. The higher molecular weight PF provided greater stability with an average thickness swell value of 12% compared to 20 and 37% for the lower molecular weight PF resin treatment and control, respectively. High anti-swelling efficiency values were recorded for both low and high molecular weight resins, implying these modifications were effective at reducing the volumetric swelling which occurred in the unmodified control. PF treatments were also extremely effective at reducing irreversible swelling. The low and high molecular weight resin treatments had 1/5th and 1/7th the irreversible swelling than the unmodified VTC processed controls, respectively. All dimensional stability values improved as resin concentrations increased. Both resin types at all concentration levels reduced Young’s modulus.  相似文献   

17.
The curing kinetics of resol PF resin and resin–wood interactions in the presence of wood substrates have been studied by differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy. The activation energy of cure of PF resin generally increases when PF resin is mixed with wood, mainly due to the decrease of the pH values resulting from the presence of wood. However, wood decreases the curing enthalpy of PF resin through diffusion and the change in the phase of the curing system, which suggests that the curing reactions reached a lower final degree of conversion for the mixtures of PF resin with wood than for the PF resin alone. Moreover, DSC curves and the variation of activation energy with conversion indicate that wood accelerates the addition reactions and retards condensation ones during the curing process of PF resin with wood. The study also revealed that almost no chemical reactions occur between PF resin and wood, but the secondary force interactions of hydroxyl groups between PF resin and wood have been detected. These most significant secondary forces can catalyze the self-condensation reactions of PF resin, although their effect is not vital on the curing kinetics of PF resin.  相似文献   

18.
The interference of copper based preservative treated southern yellow pine (SYP) on the cure of phenol-formaldehyde adhesives was investigated by using differential scanning calorimetry (DSC). Copper preservatives used in this study include copper azole (NS), alkali copper quat (ACQ)-type C (NW). Three commercial phenol-formaldehyde (PF) adhesives used for oriented strand board (OSB) face area, core area and a plywood adhesive were studied. The curing peak temperature and peak time of OSB core and face PF resin shifted to higher temperature and duration in the presence of CCA, NS, and NW-treated SYP compared to that in untreated SYP. The above treatments interfere with the cure of OSB core and face PF resin. Untreated SYP showed a curing accelerating effect on the cure of plywood adhesive, but the accelerating effect of copper-treated SYP on the cure of plywood resin was not significant.  相似文献   

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