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1.
One of the fastest growing industries in the United States is the fuel ethanol industry. In terms of ethanol production capability, the industry has grown by more than 600% since the year 2000. The major coproducts from corn‐based ethanol include distillers dried grains with solubles (DDGS) and carbon dioxide. DDGS is used as a livestock feed because it contains high quantities of protein, fiber, amino acids, and other nutrients. The goal of this study was to quantify various chemical and physical properties of DDGS, distillers wet grains (DWG), and distillers dried grain (DDG) from several plants in South Dakota. Chemical properties of the DDGS included crude ash (5.0–21.93%), neutral detergent fiber (NDF) (26.32–43.50%), acid detergent fiber (ADF) (10.82–20.05%), crude fiber (CF) (8.14–12.82%), crude protein (27.4–31.7%), crude fat (7.4–11.6%), and total starch (9.19–14.04%). Physical properties of the DDGS included moisture content (3.54–8.21%), Aw (0.42–0.53), bulk density (467.7–509.38 kg/m3), thermal conductivity (0.05–0.07 W/m·°C), thermal diffusivity (0.1–0.17 mm2/sec), color L* (36.56–50.17), a* (5.2–10.79), b* (12.53–23.36), and angle of repose (25.7–47.04°). These properties were also determined for DWG and DDG. We also conducted image analysis and size determination of the DDGS particles. Carbon group characterization in the DDGS and DDG samples were determined using NMR spectroscopy; O‐alkyl comprised >50% of all DDGS samples. Results from this study showed several possibilities for using DDGS in applications other than animal feed. Possibilities include harvesting residual sugars, producing additional ethanol, producing value‐added compounds, using as food‐grade additives, or even using as inert fillers for biocomposites.  相似文献   

2.
Reanalysis of the drying background in wheat showed that analytical solutions may be employed in this grain to estimate diffusion coefficients by using the simplified equation for short times instead of the time-consuming series. Sixteen thin-layer drying curves of hard wheat were measured (airflow ≈ 0·3 kg m−2s−1) covering four air temperatures (35–70°C) at each of four initial moisture content levels (0·189–0·269 decimal, d.b.). Experimental curves of the moisture ratio versus time grouped by initial moisture content showed the expected strong accelerating effect of temperature on drying rate. Besides, when the same curves were grouped by temperature, the moisture ratios corresponding to higher initial moisture contents fell, after some time, consistently faster, showing that the diffusion coefficient should increase somehow with water concentration. The short time simplified diffusive equation fitted each curve very well, with values of the coefficient of determination above 0·99. Values of the diffusion coefficient for the whole kernel ranged from 1·4×10−11to 7·1×10−11m−2s−1, presenting the classical Arrhenius temperature dependency (activation energy ≈ 27·0 kJ mol−1), but with a pre-exponential factor that depends linearly on initial moisture content. This diffusive kinetics is expected to be useful for fast and accurate dryer simulation.  相似文献   

3.
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4.
A twin‐screw extrusion study was performed in replicated trials to produce vegetable‐based feeds for juvenile yellow perch. Two isocaloric (3.06 kcal/g) experimental diets were balanced to contain 20 and 40% distillers dried grains with solubles (DDGS) and a constant amount (20%) of fermented high‐protein soybean meal (PepSoyGen) as the fishmeal protein replacers; crude protein content was targeted at 40%. A fishmeal‐based diet was used as a control. Extrusion conditions included conditioner steam (0.11–0.16 kg/min), extruder water (0.11–0.19 kg/min), and screw speed (230–300 rpm). Increasing DDGS from 0 to 40% led to a considerable rise in bulk density, lightness L*), yellowness (b*), and unit density but to decreases in water activity (aw) and expansion ratio by 12.6, 14.4, 23, 21, 31, and 13%, respectively. The lowest unit density of 791.6 kg/m3 and highest bulk density of 654.5 kg/m3 were achieved with diets containing 20 and 40% DDGS, respectively; changes in DDGS content did not affect extrudate moisture, absorption index, or thermal properties. Raising DDGS from 0 to 40% resulted in an increase in water solubility and redness (a*) by 13.4 and 35%, respectively. All extrudates had high durability (>98%), and low aw of less than 0.5. Overall, this study yielded viable feeds for yellow perch.  相似文献   

5.
Abstract

Removal of moisture from soil is of great importance in research, and any attempt in improving the existing soil drying techniques would be desirable. Evaporation rates of water from six soil samples of varying organic matter content were determined gravimetrically while exposed simultaneously to bipolar ions produced by corona electrodes and a thallium‐204 beta‐ray source. These devices produced ion fluxes of 2.63 × 1012 positive and 2.68 × 1012 negative ions cm‐2 s‐1 in air at the soil surface. Argon (A), dry air, and nitrogen (N) gases were used as ionization media for moisture loss studies. The rate of moisture loss was found to be the lowest in N. The water vapour fluxes from the exposed soil samples were enhanced by a factor of at least three compared to control samples under ambient conditions.  相似文献   

6.
Distillers dried grains with solubles (DDGS) is the main coproduct of the U.S. fuel ethanol industry and has significantly impacted the livestock feed markets in recent years. Particle agglomeration and subsequent flowability problems during storage and transport are often a hindrance, a nuisance, and expensive. This paper aims at characterizing the glass transition (Tg) and sticky point (Ts) temperatures of DDGS samples prepared with varying condensed distillers solubles (CDS) levels (10, 15, and 20%, wb), drying temperatures (100, 200, and 300°C), and moisture contents (0, 10, and 20%, db), and it discusses implications on DDGS flowability behavior. Distillers wet grains were combined with specified levels of CDS and dried in a convection‐style laboratory oven to produce DDGS. Subsequently, predetermined amounts of water were added to the DDGS to achieve desired moisture content levels. To determine Tg (°C), a differential scanning calorimeter was used, whereas Ts (°C) was determined through a novel technique with a rheometer. Results indicated high correlations between observed Ts and observed Tg (R2 = 0.87) data for DDGS samples. Also, the empirical model for predicted Tg = f (drying temperature, CDS level, and moisture content) based on the Gordon–Taylor model showed favorable R2 (0.74). Stickiness of DDGS increased with an increase in moisture content, indicating flow problems resulting from moisture. It was found that drying temperatures and CDS levels each had significant effects on Tg and Ts as well.  相似文献   

7.
Effects of six slope lengths, 60 m to 10 m with 10-m increments, on soil physical properties were evaluated for plough-based conventional till and no-till seedbed preparation on field runoff plots for three consecutive years from 1984 to 1987. Soil physical properties measured included texture, bulk density, infiltration capacity, and soil moisture retention characteristics. Conventional till treatment caused a rapid increase in soil bulk density and penetration resistance, and decrease in available water capacity and equilibrium infiltration rate. Gravel content increased with cultivation duration. Soil bulk density of 0–5 cm depth was 1·20 Mg m−3 for 1984, 1·39 Mg m−3 for 1985 and 1·46 Mg m−3 for 1986 for conventional till; and 1·13 Mg m−3 for 1984, 1·33 Mg m−3 for 1985, and 1·27 Mg m−3 for 1986 for the no-till treatment. The penetration resistance of the no-till treatment was relatively low and increased with cultivation duration. Mean penetration resistance for 0–5 cm depth was 2·2 kg cm−2 in 1984, 2·71 kg cm−2 in 1985, and 3·79 kg cm−2 in 1986. The available water capacity decreased in both tillage methods without any consistent trends with regard to slope length. The equilibrium infiltration rate declined drastically for long slopes and conventional till methods. The data support the conclusion that these soils should be managed with short slope lengths and a no-till method of seedbed preparation. © 1997 John Wiley & Sons, Ltd.  相似文献   

8.
《Cereal Chemistry》2017,94(2):298-309
Ethanol production in 2015 was over 15 million gallons in the United States, and it is projected to increase in the next few years to meet market demands. With the continued growth in the ethanol industry, there has been enormous expansion in distillers grains production. Because the local market for distillers dried grains with solubles (DDGS) is often saturated, it is essential to transport DDGS long distances, across the United States and to international markets. Caking and agglomeration of DDGS particles in hoppers and other storage structures are typical during transportation. The current study deals with DDGS prepared by combining condensed distillers solubles (CDS) with distillers wet grains and then drying at varying temperatures. DDGS was stored in conical hoppers under varying ambient temperature, consolidation pressure, and time conditions. We investigated the effects of CDS (10, 15, and 20% wb), drying temperature (100, 200, and 300°C), drying time (20, 40, and 60 min), cooling temperature (0, 25, and 50°C), consolidation pressure (0, 1.72, and 3.43 kPa), and consolidation time (0, 3, and 6 days) levels on various flow parameters. To examine these factors, Taguchi's experimental design with an L 18 orthogonal array was implemented. Response surface modeling yielded mass flow rate = f (Hausner ratio, angle of repose) with R 2 = 0.99, and it predicted moisture content for good, fair, and poor flow. Results showed that drying temperature, drying time, and cooling type were the main factors in predicting mass flow rate. The Johansson model for predicted mass flow rate was calibrated with experimental data, and a new parameter, compressibility factor, with a value of 0.96 g2/(min cm3), was determined to quantify the divergence of compressible and cohesive materials (such as DDGS) for free‐flowing bulk solids. Thus, the predicted models may be beneficial for quantitative understanding of DDGS flow.  相似文献   

9.
Distillers dried grains with solubles (DDGS) is a bulk material that has been widely used as a protein source for ruminants and nonruminants for more than two decades. DDGS is the nonfermentable processing residue (i.e., protein, fiber, fat, and ash) from fuel ethanol manufacturing. With the exponential growth of the fuel ethanol industry in the past several years, significant quantities (≈13.0 million tons in 2007) of distillers grains are now being produced. To effectively utilize these coproduct streams in the domestic market, DDGS must be transported greater distances and must be stored until final use. DDGS flow is often problematic as it can become restricted by caking and bridging that occur during shipping and storage. This flowability problem can present itself during dynamic and static flow conditions. This issue most likely results from physical or chemical interactions between particles (including particle size and shape), storage moisture, temperature, and relative humidity variations, as well as storage time. The objective of this study was to examine the effect of five moisture content levels (10, 15, 20, 25, and 30% db) on the resulting physical and chemical properties of DDGS with four soluble levels (10, 15, 20, and 25% db). To produce these materials, condensed distillers solubles (CDS) were combined with DDG, and appropriate quantities of water were added to adjust moisture contents. Carr indices were used to quantify the flowability of the DDGS samples. The results showed that both soluble level and moisture content had noticeable effects on physical and flow properties (e.g., aerated bulk density, packed bulk density, and compressibility). According to dispersibility, flowability index, and floodability index, flowability generally declined significantly (P < 0.05) with an increase in moisture content for most of the soluble levels under consideration. The color values and protein content of the DDGS were significantly affected (P < 0.05) as soluble level increased as well.  相似文献   

10.
The diffusivity of oxygen in soil was measured by periodically changing the gas above a soil core from nitrogen to air and vice versa. The concentration wave was measured as a function of depth with an oxygen electrode. For different Fourier components in the signal, phase shifts were calculated. The diffusivity follows from the increase of the phase shift with depth. Phase shifts are more suitable than signal amplitudes for the derivation of diffusivity. They are also easier to measure and do not require electrode calibration. For a clay soil with an air–filled porosity of about 0.05 m3 m?3 a local diffusivity of 0.9 × 10?9 m2 s?1 was measured. This is several orders of magnitude smaller than macroscopic values for entire core samples of the same soil type. This low value can be explained by the presence of locally water–saturated clay.  相似文献   

11.
Corn distillers' dried grains with solubles (DDGS) was extruded with corn meal in a pilot plant single‐screw extruder at different extruder die temperatures (100, 120, and 150°C), levels of DDGS (0, 10, 20, and 30%) and initial moisture contents (11, 15, and 20% wb). In general, there was a decrease in water absorption index (WAI), water solubility index (WSI), radial expansion, and L* value with an increase in DDGS level, whereas a* value and bulk density increased. Increase in extruder die temperature resulted in an increase in WSI and WAI but a decrease in L* and bulk density. Peak load was highest at 30% DDGS as compared with 0, 10, and 20% DDGS extrudates. Die temperature of 120°C and initial moisture content of 20% resulted in least peak load. The a* value remained unaffected by changes in extruder die temperature. Radial expansion was highest at extruder die temperature of 120°C. Maximum WAI, WSI, radial expansion, and L* value were obtained at 15% initial moisture content. An increase in initial moisture content, in general, decreased L* value and bulk density but increased a* value of extrudates.  相似文献   

12.
Measurement of soil respiration to quantify ecosystem carbon cycling requires absolute, not relative, estimates of soil CO2 efflux. We describe a novel, automated efflux apparatus that can be used to test the accuracy of chamber‐based soil respiration measurements by generating known CO2 fluxes. Artificial soil is supported above an air‐filled footspace wherein the CO2 concentration is manipulated by mass flow controllers. The footspace is not pressurized so that the diffusion gradient between it and the air at the soil surface drives CO2 efflux. Chamber designs or measurement techniques can be affected by soil air volume, hence properties of the soil medium are critical. We characterized and utilized three artificial soils with diffusion coefficients ranging from 2.7 × 10?7 to 11.9 × 10?7 m2 s?1 and porosities of 0.26 to 0.46. Soil CO2 efflux rates were measured using a commercial dynamic closed‐chamber system (Li‐Cor 6400 photosynthesis system equipped with a 6400‐09 soil CO2 flux chamber). On the least porous soil, small underestimates (< 5%) of CO2 effluxes were observed, which increased as soil diffusivity and soil porosity increased, leading to underestimates as high as 25%. Differential measurement bias across media types illustrates the need for testing systems on several types of soil media.  相似文献   

13.
Distillers dried grains with solubles (DDGS) is a widely used animal feed. But transportation of DDGS is often troublesome because of its stickiness. DDGS is formed by combining condensed distillers solubles (CDS) with distillers wet grains (DWG) and then drying. As a first step toward understanding drying behavior, this study's objective was to investigate batch‐drying kinetic behavior of DWG with three CDS addition levels (10, 15, and 20% wb) and three drying‐temperature levels (100, 200, and 300°C). Multiple nonlinear mathematical models were used to fit experimental drying data for moisture content versus drying rate. A new comprehensive model was developed (R2 = 0.89, SEM = 18.60) from a modified Chen and Douglas model to incorporate CDS and drying‐temperature terms. Drying temperature affected drying rate more significantly than did changes in CDS level; thus, drying temperature was the main effect and CDS was a subeffect. Increasing the drying temperature increased the drying rate significantly for all levels of CDS addition. This model can be used for predicting DWG drying behavior under broad operating conditions; it can be used to help the industry produce better DDGS, which may thus result in better DDGS handling and transport characteristics.  相似文献   

14.
Neural network (NN) modeling techniques were used to predict flowability behavior of distillers dried grains with solubles (DDGS) prepared with varying levels of condensed distillers solubles (10, 15, and 20%, wb), drying temperatures (100, 200, and 300°C), cooling temperatures (–12, 25, and 35°C), and storage times (0 and 1 month). Response variables were selected based on our previous research results and included aerated bulk density, Hausner ratio, angle of repose, total flowability index, and Jenike flow index. Various NN models were developed using multiple input variables in order to predict single‐response and multiple‐response variables simultaneously. The NN models were compared based on R2, mean square error, and coefficient of variation obtained. In order to achieve results with higher R2 and lower error, the number of neurons in each hidden layer, the step size, the momentum learning rate, and the number of hidden layers were varied. Results indicate that for all the response variables, R2 > 0.83 was obtained from NN modeling. Compared with our previous studies, NN modeling provided better results than either partial least squares modeling or regression modeling, indicating greater robustness in the NN models. Surface plots based on the predicted values from the NN models yielded process and storage conditions for favorable versus cohesive flow behavior for DDGS. Modeling of DDGS flowability using NN has not been done before, so this work will be a step toward the application of intelligent modeling procedures to this industrial challenge.  相似文献   

15.
《Biosystems Engineering》2003,84(3):315-329
A model for fan-ventilated greenhouse cooling is presented in which the primary heat transfer surfaces (cover/structure, canopy and floor) are represented as three parallel planes. Validation of the model was accomplished using data collected over 14 days. Agreement was good, with canopy temperatures over-predicted by only 0·1%, air temperatures in the canopy under-predicted by 0·5%, humidity of the canopy air under-predicted by 1·6% and transpiration rates under-predicted by 1·4%. Simulation runs suggest that when evaporative pad cooling is not used, little advantage is derived from increasing airflow rates beyond about 0·05 m3 m−2 s−1. When evaporative pad cooling is used, however, both air and canopy temperatures decline with increasing airflow rates up to 0·13 m3 m−2 s−1, the highest level considered. Increasing canopy size is predicted to be more influential in reducing air temperatures when evaporative pad cooling is used than when it is not, but its effect on canopy temperature is expected to be approximately the same whether or not evaporative pad cooling is used. With no evaporative pad cooling, the evapotranspiration coefficient (i.e., the ratio of energy used for transpiration to incoming solar energy) is predicted to range from 1·75 for an outside temperature of 36·8°C and an outside humidity ratios of 3·3 g kg−1 to 0·8 for an outside humidity ratio of 29·9 g kg−1 at the same temperature. With evaporative pad cooling, the coefficient is predicted to range from 0·6 to 0·8 at the same outside temperature and the same range of outside humidity ratios.  相似文献   

16.
Recently, the Elusieve process, a combination of elutriation (air classification) and sieving (screening) was developed to separate fiber from distillers dried grains with solubles (DDGS) to increase DDGS utilization in nonruminant (poultry and swine) diets. Elusieve process produces three products: 1) Pan DDGS, with 5% higher protein content than conventional DDGS, which would be used at higher inclusion levels in broiler diets because of low fiber content; 2) Big DDGS, with nearly the same protein content as conventional DDGS, which would be used at same inclusion levels as conventional DDGS; and 3) Fiber product. The objective of this study was to determine and compare pellet‐mill throughput, power consumption, and pellet quality for broiler diets incorporating different levels (0, 10, and 20%) of conventional DDGS and DDGS products from Elusieve process. Poultry oil contents were lower (1.5–1.6%) in diets comprising Pan DDGS and diets without DDGS than in the other diets (2.2–3.1%). The feed throughput was not affected by inclusion levels or type of DDGS. Pellet quality (pellet durability index [PDI]) for diets comprising Pan DDGS (both 10 and 20% inclusion levels) was significantly better than PDI for diets comprising conventional DDGS, Big DDGS, and the diet without DDGS. Better pellet quality of diets comprising Pan DDGS could be due to lower quantity of poultry oil used as well as compositional characteristics such as low fiber and high protein. Diets with Big DDGS had similar pelleting characteristics to those with conventional DDGS. Pellet quality deteriorated at higher inclusion levels of conventional DDGS, Big DDGS, and Enhanced DDGS. Considering that Pan DDGS would be included at higher inclusion levels in broiler diets, superior pellet quality of diets comprising Pan DDGS is beneficial.  相似文献   

17.
于勇  金水丰  腾斌  王俊 《核农学报》2008,22(3):314-319
将辐照剂量这一因素加入到常用的3组平衡含水率模型中,对不同剂量γ射线辐照稻谷进行平衡含水率的研究,建立受辐照剂量、环境相对湿度和环境温度三因素影响的3组平衡含水率模型,拟和模型系数。并分析了3组平衡含水率模型的相关系数、平均相对误差和标准差。结果表明,在相同的相对环境湿度和环境温度下,辐照剂量对稻谷的平衡有明显的影响。无论在吸附还是在解吸附过程中,辐照剂量越高稻谷的平衡含水率越低。此外,在试验范围内,修正的Chung-Pfost模型和修正的Henderson分别适合预测稻谷的解吸附和吸附过程中的平衡含水率。  相似文献   

18.
The variability of gas diffusion in soil is not well known, but is important for assessing greenhouse gas emissions, soil decontamination, oxidation in soil and plant and root respiration. The goal of this study was to assess small‐scale variability of the relative soil‐gas diffusivity (Ds / Do, msoil air) using large intact soil monoliths and to compare Ds / Do calculation methods. Neon (Ne) was maintained constant at the lower boundary of three monoliths of two soils (a sand and an organic soil). Ne concentration was measured at large spatial and temporal frequencies. Calculation methods included the use of average concentration, and average Ds / Do per horizon, per section, or for the entire soil profile. Considering all sections of the monoliths, Ds / Do varied from 3.5 × 10−3 to 1.2 × 10−1 for the Ap horizon and from 4.8 × 10−3 to 8.3 × 10−1 for the Bf horizon in the sand and from 1.0 × 10−3 to 7.9 × 10−3 for the Ohp horizon and from 2.4 × 10−4 to 7.7 × 10−2 for the Of horizon in the organic soil. For the entire soil profile, variations in Ds / Do between monoliths reached 125% in the sand and 56% in the organic soil. The Ds / Do calculation method influenced the apparent variability (CV) of Ds / Do and, to a lesser extent, Ds / Do values of the overall soil profile. Differences in Ds / Do between monoliths could not be explained solely by the variability of total soil porosity and air‐filled porosity. Soil macroporosity (cracks and earthworm burrows) and layering greatly influenced variability of gas movement. Thus, the choice of sampling procedure, calculation method and modelling must be governed by the scale of the processes of interest and soil variability attributes.  相似文献   

19.
Evidence of anisotropy is reported for advective air and water permeabilities in soils. Thus, anisotropy is likely to exist also for diffusive gas fluxes. Information about direction‐dependent soil gas diffusivity is scarce and most modeling approaches assume isotropy. At hundreds of closely lying positions in a compacted and adjacent undisturbed forest soil, gas diffusivity (Ds/D0) was measured either in vertical or horizontal direction. The volume‐independent diffusion efficiency (i.e., diffusivity divided by air‐filled porosity) was fitted by a generalized additive model (GAM). Significant regressors were air‐filled porosity (?), soil depth, and the discrete diffusion direction. The model yields in all cases higher vertical diffusion efficiencies. The compaction factor did not yield a significant regressor of its own, i.e., the reduction of diffusivity in the compacted soil was the same as in low‐porosity samples of the undisturbed profile. To elucidate the role of sharing vertically and horizontally orientated pore space and a potential competition between diffusivity in different spatial directions, simple geometric models consisting of 3‐dimensionally crossed pores have been parameterized. These models provided a good explanation of the typical nonlinear Ds/D0(?) relationship. By simple one‐parameter correction (linear or power function), this mechanistic model could be fitted to the data. The one‐parameter correction of the geometric model could be a straightforward approach to consider direction dependence of measured diffusivities. However, by applying this approach to the observations the anisotropy effect was not clearly evident, which could be attributed to a changing Ds/D0(?) relationship with depth. As a reason for the preference of the vertical gas diffusion the dominance of vertical stresses and the activity of anecic earthworms are discussed. Direction dependency of gas diffusivity seems to be a basic feature of natural pore systems and has to be considered for modeling gas fluxes in soils. Generally, a preferential vertical diffusion direction reduces horizontal balancing and increases the heterogeneity of gas concentrations in the soil air.  相似文献   

20.
Increasing demand for seafood products and rising demand for fish meal for commercial fish feeds is driving the search for effective alternative protein sources. Twin‐screw extrusion trials were conducted to study the production of nutritionally balanced feeds for rainbow trout fingerlings (Oncorhynchus mykiss). Six isocaloric (≈4.61 kcal/g) ingredient blends with a target protein content of >45% db were formulated with 0, 10, 20, 30, 40, and 50% distillers dried grains with solubles (DDGS) and other feed ingredients. The moisture contents of the diets were initially adjusted to 5–7% db, and then extruded at 250 rpm using dual 1.9 mm dies with varying amounts of steam (7.2–7.7 kg/hr) injected into the conditioner and water (4.3–6.5 kg/hr) into the extruder. Mass flow rates, moisture contents, and temperatures were measured during processing and moisture content, water activity, unit density, bulk density, expansion ratio, compressive strength, compressive modulus, pellet durability index, water stability, and color were analyzed to quantify the effects of varying DDGS content on the extrudate physical properties. Significant differences (P < 0.05) among the blends were observed for color and bulk density for both the raw and extruded materials, respectively, and for the unit density and pellet durability index of the extruded products. There were also significant changes in redness and yellowness, but only minor changes in brightness, among the final products with increasing DDGS content. The compressive strength of the extrudates increased significantly with increasing DDGS. Expansion ratio of all pellets was low. All extruded diets achieved very good water stability.  相似文献   

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