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1.
Temperature and blowing agent are major factors influencing the properties of extruded foam materials. This study was conducted to determine the influence of temperature and alcohol content on selected properties and molecular weight of acetylated starch foam. Starch acetate, with degree of substitution of three, was prepared from 70% amylose corn starch and extruded with either 16 or 18% (db) ethanol in a single screw extruder at either 120 or 160°C. Unit and solid densities, specific mechanical energy, compressibility, spring index, water absorption and water solubility indices, glass transition temperature, molecular degradation and degree of substitution (DS) of the starch were measured. The samples extruded at 120°C had lower spring indices and water absorption indices (WAI), but higher compressibility and unit density than acetylated starch extruded at 160°C. The samples extruded with 16% ethanol content on a dry basis had lower spring indices and higher WSI than samples extruded with 18% alcohol. The extruded samples had lower solid density, WSI and WAI as compared to non-extruded acetylated starch. A slight decrease in the average molecular weight was recorded as a result of the extrusion processing. The samples extruded at 160°C had high spring indices and low unit densities and thus were more suitable for use as a loose-fill packaging material.  相似文献   

2.
Expanded polystyrene (EPS) foams are widely used to provide protection to merchandise during shipping and handling. The disposal of EPS foams, however, causes pollution to the environment. Starch based loose fill packaging foams are commercially available to replace the EPS foams. Starch foams dissolve readily in water, and do not possess satisfactory physical and mechanical properties. To improve the functional properties and water resistance of starch foams, regular (25% amylose) and waxy corn starches blended with Mater-Bi® ZF03U (MBI) were extruded into loose-fill packaging foams using a co-rotating twin screw extruder. MBI contents of 10, 25 and 40% and starch moisture contents of 19, 22 and 25% (d.b.) were used. Waxy starch produced foam with greater radial expansion and lower unit and bulk densities than regular starch. Higher levels of MBI reduced radial expansion and increased unit and bulk densities. Foam made with regular starch had a lower water solubility index than foam made with waxy starch. The addition of MBI improved the water solubility. Higher starch moisture contents increased foam water solubility indices. Foams made from both types of starch possessed acceptable mechanical properties. Regular starch produced more rigid foams than the waxy starch as indicated by the higher compressibility values based on both single-piece and bulk samples. Moisture content affected the compressibilities. Higher moisture contents produced more rigid foams. The spring indices of bulk samples were excellent (>95%) for all MBI contents.  相似文献   

3.
The time-course of starch digestion in twin-screw extruded milled sorghum grain was investigated using an in-vitro procedure based on glucometry. The sorghum grains were hammer-milled, and extruded at three levels each of moisture and screw speed. Irrespective of the extrusion conditions, extruded and non-extruded milled sorghum grain exhibited monophasic digestograms, and the modified first-order kinetic and Peleg models adequately described the digestograms. Extrusion increased the rate of digestion by about ten times compared with non-extrudates. Starch gelatinisation varied in the extrudates, and microscopy revealed a mixture of raw, gelatinised and destructured starch and protein components in the extrudates. Starch digestion parameters significantly (p < 0.05) correlated with extruder response and various functional properties of the extrudates. Extrusion conditions for maximum starch gelatinisation in milled sorghum grain for fastest digestion as an efficient animal feed were interpolated, as well as the conditions for directly-expanded extrudates with potential for human food, where minimum starch digestion is desired.  相似文献   

4.
Mixtures of sweet potato flour and soy flour were made in a pilot mixer. They were moisturized with 18, 25, and 30% water and extruded in a single screw extruder at 80 rpm, using a die of 6mm. Extrusion temperature was maintained at 100 ± 3°C. Effects of adding soy flour into sweet potato flour, as well as variation in feed moisture on the composition and some functional properties of the extrudates were investigated. Increase in sweet potato content increased carbohydrate values. Protein increased with increase in soy flour. Feed moisture did not significantly ( p 0.05) affect extrudate composition. Increase in sweet potato content and feed moisture increased expansion ratio. Bulk density decreased with decrease in feed moisture, but increased with increase in soy flour. Starch content increased as sweet potato content increased. Degree of gelatinization increased with sweet potato content. Lower feed moisture enhanced gelatinization. Water absorption index (WAI) increased as sweet potato content increased. Feed moisture had a slight effect on WAI and water solubility index (WSI). Amylose increased with increase in sweet potato content. Increase in soy flour led to an increase in yellowness (b*) of extrudates.  相似文献   

5.
The physical properties and microstructure of corn meal extruded with soy fiber, salt, and sugar were studied using an intermeshing and co-rotating twin-screw extruder. The effects of fiber, sugar and screw speed on water absorption index (WAI) and water solubility index (WSI) correlated well with bulk density and specific volume of extrudates. Increasing screw speed decreased WAI but increased WSI. Increasing fiber content from 0–20% lowered the WAI, but increased the WSI. The trends were reversed with further increases in fiber content. An increase in the sugar content reduced WSI. Scanning electron microscopy revealed that increasing fiber, sugar contents, and screw speed resulted in less expanded extrudates with smaller air cell size and thicker cell walls. The breaking strength increased with increasing sugar and fiber contents and was negatively correlated with the radial expansion of extrudates. Salt (0–2%) had no significant effects on the WAI, WSI, and microstructure of extrudates.  相似文献   

6.
The effect of feed moisture content (10, 14 and 18%) and die temperature (110 and 160 °C) on functional properties, specific mechanical energy (SME), morphology, thermal properties, X-ray diffraction pattern (XRD), Fourier transform infrared spectroscopy (FTIR) and amylose-lipid complex formation of extruded sorghum flour was investigated. Results showed that the extrusion cooking significantly changed the functional properties of extruded sorghum flour. Increasing feed moisture increased the peak gelatinization temperature (Tp), the degree of gelatinization (%) and starch crystallinity (%) while it decreased the gelatinization temperature ranges (Tc - T0), starch gelatinization enthalpy (ΔHG) and amylose-lipid complex (%) formation. With increasing die temperature, the degree of gelatinization and amylose-lipid complex formation increased and the starch Tp, Tc-T0, ΔHG and crystallinity decreased. The FTIR spectra also showed that the extrusion cooking did not create new functional groups or eliminate them in sorghum protein, whereas the sorghum extrudate protein had random coil conformation.  相似文献   

7.
The average particle size of ground grains is known to influence properties related to processing (e.g. water absorption and solubility) and nutritional value (e.g. starch digestion rate) of human foods and animal feeds. The purpose of this study was to identify the contributions made by individual size fractions of hammer-milled barley and sorghum grains to average bulk compositional, hydration, rheological, and enzyme susceptibility properties. Barley and sorghum grains were each hammer-milled through a 4 mm screen and subsequently fractionated on a set of eight sieves ranging from 0.125 mm to 2.8 mm. Individual fractions were characterised for (1) starch, aNDF, and water content, (2) water absorption index (WAI) and water solubility index (WSI), (3) viscosity profile during cooking and cooling in excess water, and (4) in vitro starch digestibility. Weighted average values based on fraction yields and property values for WAI, WSI, and starch digestibility were not significantly different from values obtained for non-fractionated ground grains of both barley and sorghum. Glucose yields from starch digestion varied about ten-fold between the smallest and largest particle fractions, and WAI and WSI had value ranges of 1.9–2.8 g/g (sorghum), 2.1–4.0 g/g (barley) and 1.3–4.5% (sorghum), 0.7–10.3% (barley), respectively. Viscosity profiles for milled sorghum grain fractions were dominated by starch swelling which became increasingly restricted as particle sizes increased. Viscosity profiles for milled barley grain fractions did not exhibit typical starch-based behaviour and were most likely dominated by soluble fibres. Taken together, the results show that there is considerable potential for designing combinations of hydration, rheological and digestibility properties of ground grains through informed selection of appropriate grains and particle size distributions.  相似文献   

8.
Ethanol as moisturizing agent and ball-milling treatment, has been combined in order to determine their impacts on the improvement of the properties of physically modified maize (Zea mays) starch granules. The content of ethanol has been set respecting a ratio of starch to ethanol varying from 1:0 to 1:3 (w:v), and the ball-milling time varied between 0 and 72 h. We observed that the increase of the amylose content varied in a more effective way with increase of the milling time (p < 0.05) than with the variation of the starch to ethanol ratios. As expected, modified starches were more transparent, more soluble, less crystalline, and presented damaged structures. In all cases, the starch granule sizes were better distributed at ratios of starch to ethanol of 1:0 and 1:3 (w:v) respectively. In addition, the impact of the combination of these treatments on the mobility of water molecules in starch gels characterized by the transverse relaxation time (T2), as well as the abundance of protons (1H T2) in each populations were determined by low field NMR. Mobility of water molecules within starch gels increased at high temperature. Nonetheless, the proton population at T2 > 10 ms (characterized by T22) for the modified starch (starch/ethanol, 1:3 w:v) was fundamental in the different water concentrations, and accounts for 70 to 90% of total protons, at temperatures >60 °C.  相似文献   

9.
Extrusion processing is a thermal process applied to food preparation. However, its effects on food ingredients are ambiguous. The aim of this study was to elucidate the effects of extrusion processing on soluble dietary fiber (SDF) in oat bran. The yield, composition, thermal properties, rheological behavior and functionality of SDF in extruded oat bran were compared with those of SDF in untreated oat bran. The results showed that SDF in extrude oat bran had higher yields (14.2%), mean particle diameter (1718.1 nm), peak temperature (Tp = 69.0 °C), solubility, swelling capacity, solvent retention capacity, foam ability, apparent viscosity and consistency coefficient, and lower flow behavior index than those of SDF in untreated oat bran. The extrusion process improves some properties of SDF from oat bran.  相似文献   

10.
This work developed biodegradable foam trays from cassava starch blended with the natural polymers of fiber and chitosan. The kraft fiber at 0, 10, 20, 30 and 40% (w/w of starch) was mixed with cassava starch solution. Chitosan solution at 0, 2, 4 and 6% (w/v) was added into starch/fiber batter with 1:1. Hot mold baking was used to develop the cassava starch-based foam by using an oven machine with controlled temperature at 250 °C for 5 min. Results showed that foam produced from cassava starch with 30% kraft fiber and 4% chitosan had properties similar to polystyrene foam. Color as L*, a* and b* value of starch foam tray was slightly increased. Density, tensile strength and elongation of the starch-based foam were 0.14 g/cm3, 944.40 kPa and 2.43%, respectively, but water absorption index (WAI) and water solubility index (WSI) were greater than the polystyrene foam.  相似文献   

11.
Mixtures of sweet potato flour and soy flour were made in a pilot mixer. They were moisturized with 18, 25, and 30% water and extruded in a single screw extruder at 80 rpm, using a die of 6mm. Extrusion temperature was maintained at 100 +/- 3 degrees C. Effects of adding soy flour into sweet potato flour, as well as variation in feed moisture on the composition and some functional properties of the extrudates were investigated. Increase in sweet potato content increased carbohydrate values. Protein increased with increase in soy flour. Feed moisture did not significantly (p < or = 0.05) affect extrudate composition. Increase in sweet potato content and feed moisture increased expansion ratio. Bulk density decreased with decrease in feed moisture, but increased with increase in soy flour. Starch content increased as sweet potato content increased. Degree of gelatinization increased with sweet potato content. Lower feed moisture enhanced gelatinization. Water absorption index (WAI) increased as sweet potato content increased. Feed moisture had a slight effect on WAI and water solubility index (WSI). Amylose increased with increase in sweet potato content. Increase in soy flour led to an increase in yellowness (b*) of extrudates.  相似文献   

12.
Sorghum (Sorghum bicolor (L.) Moench) is a starch-rich grain similar to maize (Zea mays L.), but sorghum has been underutilized for biobased products and bioenergy. This study was designed to investigate the effects of supercritical-fluid-extrusion (SCFX) of sorghum on ethanol production. Morphology, chemical composition, and thermal properties of extruded sorghum were characterized. Analysis of extruded sorghum showed increased measurable starch content, free sugar content, and high levels of gelatinized starch. SCFX cooked and non-extruded sorghum were further liquefied, saccharified, and fermented to ethanol by using Saccharomyces cervisiae. The ethanol yield increased as sorghum concentration increased from 20 to 40% for both extruded and non-extruded sorghum. Ethanol yields from SCFX cooked sorghum were significantly greater than that from non-extruded sorghum (>5%).  相似文献   

13.
Starch, as the main component of flour products, determines the physicochemical properties of dough. This work investigated the relationship of the physical properties of seven types of starches from various cereals with the structural features of reconstituted dough. Results of mixing and tensile properties analysis and scanning electron microscopy displayed that rice reconstituted flour exhibited maximum water absorption; pea reconstituted flour had higher dough stability; sweet potato dough had higher tensile resistance; highland barley dough had the greatest extensibility. Moisture distribution analysis revealed that various model dough showed remarkably different water distribution, which was distributed at T21 (0.07–0.11 ms), T22 (0.8–2.66 ms) and T23 (10.0–20.82 ms). Correlation analysis indicated that large starch granules associated with good dough stability; amylose content of starch positively affected tensile resistance of dough; crystallinity of starch showed negative effects on water absorption; starch with higher crystallinity associated with greater dough stability.  相似文献   

14.
In addition to being consumed as food, starch is considered for replacement of petroleum-based plastics, but imparts negative effect like water absorption and solubilization in water. In this study, the effects of sodium hydroxide and sodium trimetaphosphate concentrations on the water absorption and solubility indices of starch cross-linked by sodium hydroxide and sodium were evaluated. Starch was granulated, and 0.3 kg granulated starch was mixed with 65 ml sodium hydroxide at three concentrations (0.2, 0.6, and 1.0 M), sodium trimetaphosphate at two levels (0.015 and 0.045 kg sodium trimetaphosphate corresponding to 5 and 15% of starch), and water to adjust moisture content to 40% (dry basis). The samples were extruded in a single-screw extruder at a barrel temperature of 130 °C and screw speed of 140 rpm. Phosphorus content and pasting viscosity of starch extrudates showed that starch was cross-linked with phosphorus that was incorporated into starch during extrusion. The extrusion and cross-linking of starch with 5% sodium trimetaphosphate reduced water absorption index, and increasing sodium trimetaphosphate percentage reduced water absorption index further at high levels of sodium hydroxide. On the other hand, the reduction in water solubility of starch extrudates required the extrusion of starch with more than 5% sodium trimetaphosphate, but increasing the sodium hydroxide level increased the water solubility index of extrudates.  相似文献   

15.
Starch is a major component of rice grain and thus plays an important role in grain quality. For breeding rice with improved quality, the thermal and retrogradation properties of starch may be routinely measured. Since direct measurement is time-consuming and expensive, rapid predictive methods based on near-infrared spectroscopy (NIRS) can be applied to measure these quality parameters. In this study, calibration models for measurement of thermal and retrogradation properties were built from the spectra of grain and flour samples. The results indicated that both grain and flour spectra could give similar accuracy (r2=∼0.78) in determining the peak temperature (Tp) and conclusion temperature (Tc) of gelatinization. However, flour spectra (r2=0.80) were superior to the grain spectra (r2=0.73) in measuring onset temperature (To). Furthermore, the thermal properties of width at half peak height (ΔT1/2) and enthalpy of gelatinization (ΔHg), and retrogradation properties of enthalpy of retrogradation (ΔHr) and retrogradation percentage (R%) could only be successfully modeled with the flour spectra. The models reported in the present study are usable for routine screening of a large number of samples in early generation of selection in breeding programs. For accurate assay of the thermal and retrogradation properties, however, direct instrumental measurement should be employed in later generations.  相似文献   

16.
Three rice starches from indica (TNuS19), japonica (TNu67) and waxy (TCW70) were used as samples to investigate the water mobility, viscoelasticity and textural properties of starch gels using pulsed nuclear magnetic resonance (PNMR), dynamic rheometer and texture analyzer. The spin–spin relaxation time (T2), showed water mobility of starch gels was detected with starch concentrations 10–30%. Generally, the TNuS19 and TNu67 at ≥20% showed two components (T2a and T2b) in water mobility, where T2a and T2b related to solid-like and liquid-like water molecules in starch gels, respectively. However, the TCW70 over the concentrations examined had only T2b component, higher than those of corresponding TNuS19 and TNu67. The storage (G′) and loss (G″) moduli of starch gels were in the order of TNuS19 > TNu67 > TCW70. Texture analyzer analysis indicated that TNuS19 had higher hardness, stickiness and adhesiveness than did the TNu67 and TCW70, and changed significantly with the starch concentration increase. The value of T2b was highly correlated with physical properties of starch gels, especially with dynamic rheological parameters. It is suggested that amylose content may play a major role to influence the water mobility of starch gels which affects the specific viscoelasticity and textural properties of starch gels.  相似文献   

17.
The objective of this study was to investigate the influence of nanoclay incorporation procedure on the mechanical and water vapor barrier properties of starch/nanoclay composite films. Cassava starch films were prepared with (nanocomposite) and without nanoclay (control) in two steps: firstly the production of extruded pellets and secondly thermo-pressing. The nanocomposite films were prepared via two different methods: in D samples the nanoclay was dispersed in glycerol and subsequently incorporated into the starch; and in ND samples all ingredients were added in a single step before the extrusion. All the composite-films were prepared with cassava starch using 0.25 g of glycerol/g of starch and 0.03 g of nanoclay/g of starch. Control samples showed VA-type crystallinity induced by the manufacturing process and the nanocomposites presented a semicrystalline and intercalated structure. The nanoclay improved the water vapor barrier properties of the starch film and this effect was more pronounced in D samples, where the water vapor permeability (Kw) was 60% lower than that of the control samples. The Kw reduction was associated with decreases in the effective diffusion coefficient (approximately 61%) and in the coefficient of solubility (approximately 22-32%). On the other hand, the incorporation of nanoclay increased the tensile strength and the rigidity of the films and this effect was more significant when the nanoclay was dispersed in glycerol. Thus, the incorporation of nanoclay into starch-based films is a promising way to manufacture films with better mechanical and water vapor barrier properties.  相似文献   

18.
The objectives of this study were to synthesize starch-fatty acid esters via a reactive extrusion process and to determine the effects of level and chain length of the anhydrides used on the physical properties of the extrudates. Starch esters were synthesized by extruding 70% amylose starch with fatty acid anhydrides and sodium hydroxide (catalyst) in a single screw extruder. Acetic, propionic, heptanoic, and palmitic anhydrides were used at 0.01, 0.02, and 0.03 mol levels to obtain different degrees of substitution (DS) in the starch. Physical properties of the extrudates such as unit and solid density, specific mechanical energy, water absorption, and water solubility indices as well as molecular degradation and DS of the starch were measured. DS increased as the level of anhydride increased. Lower molecular weights and higher levels of anhydride resulted in the greatest reduction in starch molecular weight.  相似文献   

19.
The physical properties of extruded products from three Mexican common bean cultivars were investigated. Common bean cultivars Flor de Mayo, Pinto Villa and Bayo Victoria from the same harvesting season (2006) were used in this work. Beans were milled and the flour was hydrated to 24, 26 and 28 g of water/100 g of dry weight. Two temperatures, 130 degrees C and 165 degrees C at the end of the extruder barrel without die, were experimented. Common bean flour extrudates were evaluated for water absorption index (WAI), water absorption capacity (WAC), oil absorption capacity (OAC), and emulsifying capacity (EC). Flor de Mayo extrudates showed the highest WAC and WAI values. Thus starch from Flor de Mayo beans showed minor restricted water availability. In all cases, the OAC of extruded products was lower than the crude bean flour. The EC for Bayo Victoria flour increased as a consequence of the extrusion process. The EC for Flor de Mayo was higher at lower temperature and lower moisture content than Pinto Villa and Bayo Victoria beans. EC behavior of Pinto Villa was similar to Bayo cultivar. These results indicate that it is possible to produce new extruded products with good physical properties from these common bean cultivars.  相似文献   

20.
This study investigated the mechanisms of the co-migration of phytic acid during β-glucan isolation and its contribution to the retardation of starch hydrolysis in vitro. During the isolation, phytic acid precipitated together with β-glucan when ethanol was added as the precipitation solvent. The precipitation of phytic acid was reduced by lowering the pH or the ethanol concentration. When 20% (NH4)2SO4 was used as the precipitation solvent, only minor phytic acid was found in isolated β-glucan, because phytic acid did not precipitate by this solvent. In the in vitro starch hydrolysis test, the isolated oat β-glucan (OBG) containing 3.9% co-migrated phytic acid showed better retardation effect than OBG containing 0.6% phytic acid. Therefore, we concluded that the co-migration of phytic acid was dependent on the chosen isolation procedure and conditions, and both intrinsic phytic acid and viscosity contributed to the retardation of starch hydrolysis.  相似文献   

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