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1.
Pedro Ah Shenga Peter Bomark Olof Broman Dick Sandberg 《Wood material science & engineering》2017,12(4):257-262
The sawmill industry is a very important link in the Mozambique forest products value chain, but the industry is characterized by undeveloped processing technology and high-volume export of almost unrefined logs. The low volume yield of sawn timber has been identified as a critical gap in the technological development of the industry. To improve the profitability of the industry, there is thus a need to develop methods and techniques that improve the yield. In this paper, different positioning of logs prior to sawing and the possibility of increasing the volume yield of crooked logs by bucking the logs before sawing have been studied. A computer simulation was used to study the cant-sawing and through-and-through sawing of the logs to determine the volume yield of sawn timber from the jambirre (Millettia stuhlmannii Taub.) and umbila (Pterocarpus angolensis DC.) species. The optimal position, i.e. the position of the log before sawing that gives the highest volume yield of sawn timber for a given sawing pattern when the positioning parameters, offset, skew and rotation, are considered gave a considerable higher volume yield than the horns-down position. By bucking very crooked logs and using the horns-down positioning before sawing, the volume yield can be of the same magnitude as that obtained by optimal positioning on full-length (un-bucked) logs. The bucking reduces the crook of the logs and hence increases the volume yield of sawn timber. 相似文献
2.
Magnus Fredriksson Olof Broman Fredrik Persson Ann Axelsson Pedro Ah Shenga 《Wood material science & engineering》2014,9(1):31-39
With the development of scanning technology in sawmills, it is possible to optimise log rotational position when sawing. However, choosing a different rotational position than horns down might be detrimental for the board shape after drying, especially for curved logs. Thus, there is a need to investigate at what level of log curve it is possible to freely rotate logs without causing board warp. This study was carried out through a test sawing that was conducted at a sawmill situated in the middle of Sweden. The tests were made on 177 Norway spruce logs, with varying amount of curve. Half of the logs were sawn in the horns-down position, half were sawn rotated perpendicular to horns down. Log shape and warp of the dried boards were measured. The results indicated a relationship between board spring, log curve and choice of rotational position. Furthermore, board bow was related to log curve but not rotational position. It can be concluded that for straight logs, with a bow height of less than 15 mm, an unconventional rotational position does not cause excess spring in the boards. Bow and twist are not affected by the rotational position at all. 相似文献
3.
《Wood material science & engineering》2013,8(1-2):1-11
Abstract Growing markets for chopped firewood have created alternative uses for the by-products of sawmills. Based on empirical data and simulated results, the potential of birch (Betula pendula Roth, Betula pubescens Ehrh.) from commercial thinnings for combined industrial production of sawn timber and firewood billets was investigated. In the simulations, different sawing patterns were used for logs intended to combine production of sawn timber and billets for chopped firewood (‘sawlogs’), and for logs intended only to firewood production (‘firewood logs’). Finally, economical feasibility analysis was done concerning the differences between the sawmills’ traditional business concept and the novel concept combining sawn wood and firewood production. The bucking results for the volume yield of different timber assortments varied only slightly between the different bucking options, i.e. the combinations of timber assortments. The main differences in the volumes of timber assortments were due to the stand type where the birch trees were sampled (planted, naturally regenerated, mixed birch–spruce). In the sawing procedure, the output of sawn timber varied between 24% and 42% of the log volume in the sawlogs, depending on the log diameter class. As the volume yield of sawn timber and firewood billets was counted together in the case of sawlogs, the log consumption was c. 1.75 m3 of roundwood per 1 m3 of sawn timber and firewood billets. In the case of the firewood logs, the log consumption rate was considerably lower, only c. 1.35. The economic calculations showed that using the firewood approach in sawing may increase the net added value of products by €1.9–5.4 m?3 of logs, depending on their diameter class. As a conclusion, parallel production of sawn timber and firewood from logs from the first and second commercial thinning of birch-dominated stands is a concept that could work as an alliance between a sawmiller and a firewood entrepreneur. The concept could be competitive compared with both traditional sawmilling and production of chopped firewood. 相似文献
4.
《Scandinavian Journal of Forest Research》2012,27(1):89-95
As sawmills become increasingly efficient, the importance of focusing on value recovery becomes obvious. To maximize value recovery, sawmills require the ability to sort logs according to quality. This study compares four different combinations of three-dimensional (3D) and X-ray scanning that can be used to grade logs automatically. The study was based on 135 Scots pine (Pinus sylvestris L.) logs that had been scanned with both a 3D scanner and an X-ray scanner with two X-ray sources. The percentage of boards with correct grade sawn from automatically graded logs varied from 57% when using only 3D scanning to 66% when using a combination of 3D scanning and X-ray scanning in two directions. The highest possible result, with ideal log grading, was 81%. The result also shows that the combination of a 3D scanner and one X-ray direction results in higher accuracy than a scanner based on two X-ray directions. 相似文献
5.
Andreas Rais Enrico Ursella Enrico Vicario Federico Giudiceandrea 《Annals of Forest Science》2017,74(2):28
Key message
Industrial computed tomography scanning of logs provides detailed information on timber quality prior to sawing. A sawing simulation—considering log rotation angle and knot size accuracy—revealed an average value increase of up to 20% for the best angle compared to the conventional horns-up position.Context
Computed tomography (CT) scanning has the potential to improve the value of products sawn from logs and meets the increasing demands of the wood industry for detailed information on log quality prior to processing.Aims
In a validation step, automated measurements of knot cluster variable DAB (DIN 4074-1:2012-06) using CT were compared with manual measurements. In a second optimization step, the hypothesis that the value of the sawn products is increased by sawing at the best rotation angle as opposed to the horns-up position was tested.Methods
A sample of 36 Douglas-fir logs were scanned in an industrial CT scanner, and sawn into boards. Knots on the boards were manually measured, and compared with the corresponding knots on virtual boards created from the CT data. The error of the DAB was measured by comparing CT data to manual measurements. An optimized sawing simulation was performed, using the measured DAB error to account for CT measurement errors, as well as a rotational error to account for errors in the log turning equipment. Using the results of the sawing simulation, Monte Carlo simulations were performed to show the potential and benefit of an industrial CT scanner.Results
The three largest DABs measured by the CT showed good correlation to the measurements on the manual boards. The simulation revealed an average increase of value from 4 to 20% compared to the conventional horns-up position depending on the relative price differences between the strength grades.Conclusion
By using a CT scanner to optimize sawing, sawmill owners can process logs in a better way to produce final products with increased added value.6.
Guillermo Riesco Muñoz Andrés Remacha Gete Manuel Gasalla Regueiro 《Annals of Forest Science》2013,70(7):695-706
Context
The commercial feasibility of sawmilling depends on the expected volume and value of sawn planks. Models that predict the volume of sawn timber of a particular quality and produced from logs of known characteristics are therefore very useful.Aims
The objectives were to study variation in sawing yield and to obtain models that predict lumber volume and grade recovery on the basis of easy-to-measure predictor variables of saw logs.Methods
Forty-six oak trees growing in Galicia (NW Spain) were felled and cut into logs. The logs were visually graded and sawn mainly into quartersawn planks, which were dried, planed and visually graded for structural purposes.Results
The total volumetric sawing yield was 47.6 %. The sawing yield for planks of structural dimensions (cross-section, 70?×?120 or 70?×?170 mm) was 43.4 %, but decreased to 8.4 % for structural sized and quality grade beams because of wane and biotic damage in many pieces. Log grade did not significantly affect sawing yield in the sample analysed, despite the wide range of diameter over bark at the smallest end in the sampled logs (22–77 cm). The sawing pattern affected total sawing yield (F?=?4.913; p value?=?0.001) and the sawing yield for structural planks (F?=?6.142; p value?=?0.0002); radial sawing with one cut and live sawing of half logs provided the highest yields. Three models were proposed for estimating sawn volume in timber products, with the small-end log diameter over bark as the predictor variable and R adj 2 between 0.31 and 0.78 (p value?<?0.01).Conclusion
For the purpose of producing oak timber destined for structural use, the presence of bark and sapwood in planks must be reduced in the sawing process; this would decrease the total lumber recovery but increase the timber value yield. Air drying must be accelerated to reduce biotic damage in sawn planks. Geometric mean diameter over bark at the smallest end (d) outperforms other measures as a predictor variable for total or structural sawn timber volume. 相似文献7.
The purposes of this study were to accumulate fundamental data on wood properties within large Sugi logs and to take applicable variations in wood properties into consideration for sorting logs and sawing patterns. The characteristics of basic density, moisture content, growth ring width, and microfibril angle (MFA) were measured and the relationship with log and lumber quality was examined. It was considered reasonable to estimate the lumber moisture content based on the moisture content of heartwood rather than that of whole logs, especially when producing large-sized lumber. The MFA reached a constant value before the 15th ring, and within a distance of 10 cm or less from the pith. Since the E fr of lumber correlated with that of the log affected by MFA, it would be possible to produce lumber with a higher E fr from the outer position of the log, based on selecting a log above the E fr . Since the MFA would also affect the lumber warp, a sawing pattern avoiding the area around the pith or enlarging the rough sawn size when a large warp was expected could be effective in improving the lumber quality. To improve the lumber quality, not only one but also multiple wood properties must be applied to the sawing pattern. 相似文献
8.
Reconstruction of Pinus Sylvestris knots using measurable log features in the Swedish Pine Stem Bank
《Scandinavian Journal of Forest Research》2012,27(5):481-491
Abstract The objective of this study was to develop a method for reconstruction of parametrically described whorls and knots from data possible to extract from industrial scanning of logs, using X-ray scanners. The method was conceived using the logs in the Swedish Pine Stem Bank as a foundation, and was based on a few predictor features extracted from these logs; namely whorl volume, distance between whorls and distance between pith and surface. These features were not measured in images but calculated from existing parameterised knots. Simulated test sawing shows that the reconstruction method results in a representative model of the knot structure in the log, when considering the grade distribution of the sawn timber produced by the simulation program. The results of this study could, for instance, be used for improved online quality predictions at sawmills. One step in this direction is to use industrial X-ray data to enlarge the amount of log data available for sawing simulation research. Future work can, therefore, focus on developing a practical application of the results presented here. 相似文献
9.
《Scandinavian Journal of Forest Research》2012,27(1):119-126
The use of new technology such as 3D scanners for measuring log shape at sawmills is increasing. These scanners can provide a detailed model of log shape and evenness of the log mantle area. These data can be used for optimizing yield but also for predicting quality of the sawn goods. This report presents a model for quality - related log features based on data from a 3D log scanner. The model includes routines for development of variables related to four categories of log properties: surface unevenness, log taper, cross - sectional out - of - roundness and straightness. In total, 230 Scots pine (Pinus sylvestris L.) logs are used for developing and validating logistic regression models for sorting logs into classes of log type and knot size. The models are tested on validation data: 97% of the logs were sorted correctly according to log type and 79% were sorted correctly according to knot size. 相似文献
10.
Paul Sepúlveda 《Journal of Wood Science》2001,47(4):289-293
Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. In sawmills the spiral grain in logs is judged manually. For research purposes the spiral grain in stems and logs is normally measured by destructive methods. In this study the spiral grain of the stems was measured nondestructively with a computed tomography (CT) scanner. Twelve Norway spruce (Picea abies) stems from two stands in Sweden were scanned with a CT scanner with one cross-sectional scan every 10mm along the stem. Concentric surfaces at various distances from the pith were reconstructed from the stack of CT images. In these concentric-surface images, which show various internal features of the log. the spiral grain angle was measured at different distances from the pith and at different heights in the stem. The destructive measurements of the spiral grain were carried out on disks from the top ends of the logs. On these disks the spiral grain was measured at different distances from the pith with a protractor. Finally, the results from the destructive method were compared with the results from analysis of the CT images. The nondestructive and destructive measurements were compared in pairs with the same radial and approximately the same height position in each pair. The correlations (r) between the two methods were 0.81 and 0.71. respectively, for the two stands. It was concluded that it is possible to measure the spiral grain angle nondestructively with a CT scanner.An outline of this study was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto 相似文献
11.
Predicting spiral grain by computed tomography of Norway spruce 总被引：1，自引：0，他引：1
Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. The aim of this study was to investigate the possibility of predicting spiral grain based on variables that should be measurable with an X-ray LogScanner. The study was based on 49 Norway spruce (Picea abies) logs from three stands in Sweden. The logs were scanned with a computed tomography (CT) scanner every 10mm along the log. Concentric surfaces at various distances from the pith were then reconstructed from the stack of CT images. The spiral grain angle was measured in these concentric surface images, and a statistical model for predicting spiral grain was calibrated using partial least squares (PLS) regression. The PLS model predicts the spiral grain of a log at a distance 50mm from the pith based on different variables that should be measurable with an industrial X-ray LogScanner. The result was a PLS model withR
2=0.52 for the training set andR
2=0.37 for the test set. We concluded that it should be possible to predict the spiral grain of a log based on variables measured by an industrial X-ray LogScanner. The most important variables for predicting spiral grain were measures of sapwood content, variation in the ratio between the heartwood and log areas, and the standard deviation for the mean log density in 10mm thick cross slices along the log. The accuracy when sorting the logs into two groups with spiral grain of 2.0° and of <2.0°, respectively, was 84% of the correctly sorted logs. 相似文献
12.
13.
本文就制材生产中通常使用的三种下锯法,采用计算机进行模拟锯解,然后进行分析评价,找出三种下锯法对主产锯材宽度、原木出材率和经济效果的影响。为合理利用原木、选择适当的下锯法,提供了理论依据。 相似文献
14.
15.
本文采用柱坐标,以椭圆—阿基米德螺线包络组成解析曲线椭圆柱体的弯曲原木的数学模型。定义它为C型弯曲。并以材长和弯曲弓背长度定义,提出了一个实测参数的弯曲原木材积计算公式。定量地解决了弯曲造成原木材积统计时的损失。这种方法和理论,可以解决弯曲原木最佳出材率和弯曲原条最佳截断问题。为制材的数控软件编制提供了理论基础。 相似文献
16.
《Scandinavian Journal of Forest Research》2012,27(1):50-56
In an attempt to develop a better understanding of the effect of knottiness on the yield of logs for sawn timber products, the present study examines the position and geometrical characteristics of 429 knots found in seven Norway spruce (Picea abies (L.) Karst) middle logs from southern Finland. The raw data used in this study were in the form of coordinates of points located on the knot surface recorded in a cylindrical (R, L, T) reference frame. The data were smoothed using a non linear three‐dimensional model. A curvature analysis of the knot pith was used to differentiate the curved and straight portions of the knots. This analysis made possible calculation of knot angles, symmetry, ovality and volume. The major finding of this study is the uneven distribution of knots around the log circumference. Nearly 50% of the total knot volume was concentrated in one‐third of the log facing the south‐east. Knots were also more prominent in higher portions of the logs studied. These observations support the argument that the uneven distribution of knots offers potential for improving the grade yield of timber sawn from trees harvested in high‐latitude countries. 相似文献
17.
The high accuracy of log positioning and the stability of saw blades in breakdown machinery in modern sawmills have reduced
the need to add margins for sawing variations. Oversize green sawing dimensions are still needed, but mainly to allow for
drying shrinkage. This has put a new focus on better adapting green sawing dimensions to the shrinkage behavior of wood. In
this study, a method for optimization of green sawing dimensions using stochastic simulation is presented. Normal distributions
were generated for planed dry dimensions, kerf width, and target moisture content. The minimum share of boards exceeding the
specified dry dimensions was decided, and deformations in boards from all positions in the cross section in a number of logs
were simulated. The simulated shrinkage allowance from stochastic simulations was compared to experimental results from an
industry test and to finite element results based on material data for Norway spruce. The results showed that the green width
of the sawn boards should increase when the number of boards in the center yield increases. The green thickness of boards
should be thinner for center boards and outer boards than for inner boards. 相似文献
18.
Strength graded boards of Norway spruce (Picea abies (L.) Karst.) are important products for many Scandinavian sawmills. If the bending strength of the produced boards can be predicted before sawing the logs, the raw material can be used more efficiently. In previous studies it is shown that the bending strength can be predicted to some extent using discrete X-ray scanning of logs. In this study, we have evaluated if it is possible to predict bending strength of Norway spruce boards with higher accuracy using computed tomography (CT) scanning of logs compared to a combination of discrete X-ray and 3D scanning. The method was to construct multivariate models of bending strength for three different board dimensions. Our results showed that CT scanning of logs produces better models of bending strength compared to a combination of discrete X-ray and 3D scanning. The main reason for this difference was the benefit of knowing the position of where the boards were cut from the logs and therefore detailed knot information could be used in the prediction models. Due to the small number of observations in this study, care should be taken when comparing the resulting prediction models to results from other studies. 相似文献
19.
Lack of straightness in timber is the most frequent complaint regarding solid (and laminated) timber products worldwide. Nowadays, customers demand higher quality in the shape stability of wood products than they did earlier. The final distortion of timber boards is mostly caused by moisture-related stresses in wood (drying distortions) and growth-related stresses (distortions appearing when logs are split up to timber boards by sawing). To get more knowledge on how these distortions can be reduced in wooden products, there is a need for improved understanding of this material behaviour through good numerical tools developed from empirical data. A three-dimensional finite element board distortion model developed by Ormarsson (Doctoral thesis, Publ. 99:7, 1999) has been extended to include the influence of growth stresses by incorporating a one-dimensional finite element growth stress model developed here. The growth stress model is formulated as an axisymmetric general plane strain model where material for all new annual rings is progressively added to the tree during the analysis. The simulation results presented include how stresses are progressively generated during the tree growth, distortions related to the redistribution of growth stresses during log sawing, and distortions and stresses in drying reflecting the effects of growth stresses. The results show that growth stresses clearly vary during tree growth and also form a large stress gradient from pith to bark. This in itself can result in significant bow and crook deformations when logs are sawn into timber boards. The distortion results from the simulations match well with the results observed in reality. The parametric study also showed that the radial growth stress distribution is highly influenced by parameters such as modulus of elasticity, micro fibril angle and maturation strain. 相似文献
20.
M. Samson 《Wood Science and Technology》1993,27(6):429-437
A geometrical model was derived to describe knots in logs and on the surface of lumber beams sawn from those logs. Each knot is defined by 7 parameters related to the shape and position in the stem. A computer simulation program was written to study knot shapes on a variety of observation planes.An initial investigation on the shape of knots in Scots pine logs and lumber beams suggests that the model is sufficiently accurate to describe knottiness in this species. Potential applications of this model include automated lumber grading, computerized log reconstitution and yield optimization studies.This research was carried out when the author was a Visiting Scientist at the Technical Research Centre of Finland (VTT), Forest Products Laboratory, P.O. Box 207, SF-02151 Espoo, Finland. Technical assistance of U. Saarelainen, A. Usenius and C. O. Sommardahl from VTT is gratefully acknowledged. This work was partially supported by Forestry Canada and the Natural Sciences and Engineering Research Council of Canada 相似文献