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1.
切削方向对木材切削力的影响   总被引:1,自引:0,他引:1  
以杉木、樟子松、水曲柳等三种木材为试验对象,采用闭式切削方式,研究切削方向对木材主切削力的影响.结果表明:不同切削方向时,木材主切削力大小具有明显的各向异性,主要趋势为端向主切削力最大,横向最小.相同切削方向时,水曲柳主切削力最大,杉木最小;木材不同截面的主切削力呈现规律性变化,但3种木材间的差异较大.  相似文献   

2.
为探究不同刀具前角与切削厚度对木塑复合材料直角自由切削加工时切削力、切削温度及表面粗糙度的影响,采用直角自由切削方式,以3种不同因素水平设计12组试验,使用高速摄像机、压电测力仪、红外热成像仪分别进行切屑形态拍摄、切削力和切削区域温度的测定。结果表明:刀具前角与切削厚度会直接影响切削力、切削温度及表面粗糙度,且随着切削厚度的不同会产生不同形态的切屑。切削力、切削温度越大,表面粗糙度值也越大,即加工表面质量越差;切削力与切削温度越小,则加工表面质量越好。使用较小前角刀具加工较大切削厚度时,产生连续型切屑时的切削力、切削温度及表面粗糙度均大于使用较大前角刀具进行较小切削厚度加工时产生不连续型切屑时的值。因此,在木塑复合材料实际生产加工过程中,粗加工时可选择大切削厚度快速切除多余材料,精加工时则采用较大刀具前角和较小切削厚度以获得更好的加工表面质量,提升生产效率。  相似文献   

3.
为了提供圆锯片合理设计与使用的依据,对水曲柳、杉木和樟子松3种木材进行闭式切削试验,研究锯齿前角、切削厚度、切削速度等参数对切削力的影响规律。结果表明:主切削力和法向切削力均随锯齿前角的增大而减小,随切削厚度的增加而增大,而受切削速度的影响较小。根据试验结果,提出不同密度木材切削参数设置的建议。  相似文献   

4.
对木质材料切削中比较特殊的一类切削方式———无屑切削的切削机理及切削力进行了理论上的研究,并在单板切条试验机上进行试验验证。研究证明,楔型刀锯进行木质材料无屑切削时,其切削力受木材的树种、切削方向、锯片尺寸、角度参数及切削用量的影响较大。  相似文献   

5.
【目的】以实验为基础,研究实木地板榫槽铣削加工中切削参数对切削力的影响,为不同切削工艺下加工参数的优化以及设置提供参考依据,达到提高加工质量、延长刀具寿命并用以指导生产的目的。【方法】以山毛榉材地板为试验材料,运用木材切削机理对切削速度、进给速度及切削宽度3个参数进行单因素试验,并采集切削过程中随着切削参数变化产生的切削力值,揭示在顺铣和逆铣方式下不同切削参数对实木地板榫槽铣削力的影响规律。【结果】在不同铣削方式下,随着切削速度的增大,XYZ方向的切削力总体呈降低趋势;随着进给速度和切削宽度的增大呈现升高的趋势,顺铣加工时XYZ 3个方向的铣削力变化相比逆铣加工的波动趋势小,稳定性要好。通过对铣削力回归模型进行方差分析,可知R2(Fdown)=0.9490,R2(Fup)=0.8516,均接近1,回归效果显著,验证了铣削力模型的合理性。【结论】通过对比相同切削参数在不同工艺条件下产生的切削力变化,可知顺铣加工稳定性高于逆铣加工。  相似文献   

6.
安珍  杨永福 《林产工业》2007,34(1):27-30
为了明确影响灌木材端向切削力的主要因素,改进削片机性能,提高灌木材削片质量,笔者研究了不同刀具前角、切削厚度和不同含水率对沙柳(Salix psammophila)材端向切削力的影响。结果表明刀具前角对法向力的影响较小,对主切削力影响较大;切削厚度对主切削力的影响较为明显,随切削厚度的增加,主切削力明显增加;沙柳材含水率15%以下主切削力随含水率增加略有增大,之后逐渐减小,其中含水率在30%-70%之间时,切削力变化不大。  相似文献   

7.
不同树种木材切削阻力变动模型   总被引:4,自引:1,他引:4  
管宁 《林业科学》1994,30(5):451-457
根据11种针叶树材和15种阔叶树材切削阻力的研究结果,推出不同树种木材主切削力变动模型,描述不同树种木材切削阻力在不同切削条件下变动的规律,并可对此种变动进行估计。模型由三部分组成:不同条件下切削阻力的平均水平;不同树种中切削厚度、刀具前角和木材含水率对切削阻力的影响;不同条件下木材密度与切削阻力的关系。  相似文献   

8.
木工带锯最优化控制加工的研究1前言笔者在预测木工带锯切削时的切削位移、切削而粗糙度的同时,以开发控制办法为目的,在使用合金锯齿的本工带锯并卸下其推导装置的情况下,调查了直接影响锯板切削位移的带锯向厚方位移、切削力、送料力、AE计数率、吃刀量、锯的速度...  相似文献   

9.
切削刃上和靠近切削刃处主切削力的研究   总被引:2,自引:0,他引:2  
切削刃上和靠近切削刃处主切削力的研究1引言近年来,对木材机械加工的研究已部分集中到刀具的动态稳定性上,此研究有利于减小锯路宽度和改善测量精度。锯片的切削特性依赖于切削过程中的相互作用力和锯片本身的动态特性。而切削过程中的相互作用力为树种、木纹朝向、木...  相似文献   

10.
电导式木材含水率测定仪的原理与应用   总被引:3,自引:0,他引:3  
本文阐述了电导式木材含水率测定仪的基本原理、温度修正和树种修正的理论依据及电导式木材测湿仪的设计原理。对国产电导式木材测湿仪的实测误差分析表明,该仪表的测定误差与国外进口的同类测湿仪的误差差异不显著。本文还进一步分析了高含水率范围测定技术的发展方向、提高仪表可靠性措施及开发智能型在线测量木材含水率测定仪的前景。  相似文献   

11.
The experimental results of orthogonal cutting of maple and the modeling of the cutting mechanics are presented. The tool cutting forces were measured for different feed rates. A set of equations relating the tangential and feed forces to the tool edge width and feed rate (chip thickness) to calculate the chip and edge cutting force coefficients was developed. Then the chip force and edge force coefficients were calculated from experimentally obtained cutting forces and were plotted in a polar-coordinate system with respect to the fiber orientation of the maple disk. The polar-coordinate presentation of the cutting force results and the calculated cutting force coefficients provides an excellent visual appreciation of the relation between the cutting forces and the wood fiber orientation. Chips were also collected from various sectors of the wood disk. This analysis further identified the effects of fiber orientation and cutting forces on the types of chip formed and hence the cutting mechanics involved. By applying the calculated cutting coefficients for each tool orientation (in respect to the grain) it is possible to predict the feed and tangential forces for any feed rates. There is good agreement between the predicted and measured cutting forces.  相似文献   

12.
Oblique cutting of wood is an important form of cutting wood.With the developingof woodworking industry,it is widely used in wood machinary processing such as planing,milling,sawing,drilling and so on.This paper takes oblique planing and helix milling of wood as examples.The influences of bevel angle and other factors on the cutting force have been shown.The changingrules of cutting forces have been summarized.On the basis of it,we especially carried out theoreticalanalysis on the changing rules of cutting forces and discussed the influence of the changing rules onpractice.  相似文献   

13.
Summary Slow speed wood cutting tests were carried out in which cutting forces were measured as a function of applied tool-work electrical potential. The cutting tool and workpiece were electrically insulated so that there was no current flow. Applied potential had no discernible effect on the cutting forces measured in the cutting of unextracted and extracted wet wood.  相似文献   

14.
Summary This paper investigates a method for slicing thick pieces of wood across the grain using a sharp steel knife, and it demonstrates the effectiveness of the knife slicing process at an experimental level. In order to highlight the key parameters facilitating or hindering the thick slicing process, several factors affecting the cutting forces and the cut surface quality have been studied; the blade geometry, the effect of friction, the cutting speed, the boundary load constraints and the wood moisture content. The results indicate that a large proportion of the cutting force may be related to the wedging action of the blade in the wood. Therefore, significant reductions in the cutting energy can be achieved by optimising the blade shape. A simple homogeneous strain model has been developed which quantifies the cutting forces in terms of the blade angle and the blade surface friction. The results from this theoretical model are compared with the experimental findings and discussed in relation to methods for improving the cutting technique.This work was funded by the Foundation for Research Science and Technology. This support is gratefully acknowledged  相似文献   

15.
ABSTRACT

The aim of this paper is to study the effect of high moisture content in comparison to dry timber on the resulting cutting forces based on experimental small-scale chipping tests. Therefore, a wood chipper for single cuts is designed and different species of Austrian locally growing trees are utilized. The test specimens are investigated in almost dry and soaked wet conditions. The resistance of wood is measured utilizing a force sensor and the signal during the cutting process is subsequently analysed by two different methods. The results reveal that the mean value of the acting force during cutting is 38–81% minor compared to the maximum force. Even though the peak of the dynamically acting load is measured for just a comparably small time range, it reveals an impact on the fatigue behaviour of the tool as well as the tool supporting material. Hence, an approach of evaluated load spectra is applied to include the load distribution of the chipping process. The effect of dry and wet wood on the cutting resistance is examined, whereby wood exhibiting a high moisture content of 30–40% changes the acting load up to 98%, depending on the method of analysis.  相似文献   

16.
采用锯齿磨损变钝程度不同的硬质合金切削刀具对三种木材(杉木、樟子松、水曲柳)和两种人造板(中密度纤维板、刨花板)进行闭式切削实验,研究锯齿磨损变钝程度对木质材料切削力的影响规律。实验结果表明,随着刀具磨损变钝程度的增加,主切削力和法向力都呈增大趋势,且法向力的增幅更明显。负间隙C对中纤板主切削力、法向力以及刨花板法向力的影响曲线类似,均为先缓慢上升,再急剧增加,然后又趋于平缓;刨花板主切削力随负间隙C的增加而不断增加。  相似文献   

17.
Summary A study was made of relationships between wear (loss of metal) and blunting (reduced performance) of the corner of a steel cutting tool turning a work-piece of hard fibreboard. Rake angle, clearance angle and surface preparation (grinding, polishing) were varied and measurements made were the three cutting force components and various wear parameters. It was confirmed that retraction of the edge from its initial position is not a satisfactory index of blunting and that the shape parameter corresponding to compression of the cut surface (negative clearance) was most influential. Also, for the particular tool and work-piece materials used and in the practical range of bluntness, the ratio of negative clearance to the width of the back wear land, as measured parallel to the cutting plane, was roughly constant. It is evident that development of a hard, very thin layer on the back face would minimize negative clearance and extend sharpening life. In the practical range for cutting wood and wood-based materials, clearance angle had a relatively small effect on the rate at which negative clearance and cutting forces increased, and rake angle had negligible effects. It is concluded that these angles should not be increased without taking into account factors other than blunting. Polishing considerably decreased blunting rate, especially of the tool corner, which is especially important in sawing. The expense of polishing may be justified in some exacting operations.  相似文献   

18.
In the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (or power—more interesting from energetic point of view) could be considered from a point of view of modern fracture mechanics. Cutting forces may be employed to determine not only toughness but also shear yield strength, which are then applied in the models. Furthermore, forecasting of the shear plane angle for the cutting models, which include fracture toughness in addition to plasticity and friction, broadens possibilities of energetic effects modelling of the sawing process even for small values of the uncut chip. Mentioned models are useful for estimation of energetic effects of sawing of every kinematics. However, for band saws and circular sawing machines, the chip acceleration power variation as a function of mass flow and tool velocity ought to be included in analysis of sawing at larger cutting speeds.  相似文献   

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