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1.
Binderless boards were prepared from finely ground powders of kenaf (Hibiscus cannabinus L.) core under varying manufacturing conditions. This research was designed to investigate their mechanical properties and evaluate the various manufacturing conditions: pressing temperature and time, pressing pressure, board density, board thickness, grain size of raw materials, and addition of furfural. The mechanical properties (i.e., modulus of rupture and elasticity, internal bonding strength) of boards increased with increasing board density and met the requirement for 15 type medium-density fiberboard (MDF) by JIS A 5905-1994. Thickness swelling and water absorption of boards exceeded the maximum permitted levels for 15 type MDF and S20 grade hardboard by JIS A 5905-1994, which indicates the low water-resistant property of binderless boards. In contrast to that in usual wood-based materials, internal bonding strength showed significant correlations with other board properties: modulus of rupture and elasticity, thickness swelling, and water absorption. We confirmed experimentally that the best manufacturing conditions proved to be as follows: pressing temperature 180°C, time 10min; pressing pressure 5.3MPa; board thickness 5mm; board density 1.0g/cm3; average grain size 53µm; and powder with no furfural content.Part of this paper was presented at the 52nd Annual Meeting of the Japan Wood Research Society, Gifu, April 2002  相似文献   

2.
This study was designed to reveal the role of the cement/wood ratio in a hydration test of wood-cement mixtures. The compatibility of oil palm (Elaeis guineensis Jacq) fronds-cement mixtures was tested in the hydration test, with the addition of magnesium chloride as an accelerator at different water/cement ratios. To prove the findings on the hydration behavior of components, the cement-bonded boards were manufactured using a conventional cold-pressing method at different cement/wood ratios. Results indicated that the optimum weight ration of cement/wood increased with decreasing wood powder size based on the equal specific surface area ratio of cement/wood in the hydration test and board manufacturing. The addition of magnesium chloride improved the compatibility of oil palm fronds with cement; the compatibility factor (C A) increased by more than 90% with the addition of 5% magnesium chloride. TheC A factor increased proportionally with a higher magnesium chloride content and a higher water/ cement ratio. The addition of magnesium chloride also enhanced the cement hydration and ultimate board strength properties. However, the addition of 5% magnesium chloride did not improve the properties of boards sufficiently at a cement/wood ratio of 2.21.0.  相似文献   

3.
Binderless particleboards were successfully developed from kenaf core using the steam-injection press. The effects of board density, steam pressure, and treatment time on the properties of the board were evaluated. The target board densities were relatively low, ranging from 0.40 to 0.70g/cm3. The properties [i.e., moduli of rupture (MOR) and elasticity (MOE) in both dry and wet conditions, internal bonding strength (IB), and water absorption (WA)] of the boards increased linearly with increasing board density. Steam pressure and treatment time also affected the board properties. The bending strength and IB were improved with increased steam pressure. A long steam treatment time contributed to low thickness swelling (TS) values and thus better dimensional stability. The appropriate steam pressure was 1.0MPa, and the treatment time was 10–15min. The properties for 0.55g/cm3 density boards under optimum conditions were MOR 12.6MPa, MOE 2.5GPa, IB 0.49MPa, TS 7.5%, and wet MOR 2.4MPa. Compared with the requirement of JIS 5908, 1994 for particleboard, kenaf binderless boards showed excellent IB strength but relatively poor durability.Part of this report was presented at the 19th Annual Meeting of the Japan Wood Technological Association, Tokyo, October 2001  相似文献   

4.
An outdoor exposure test was conducted on kenaf core binderless boards (pressing temperatures 200°, 180°, and 160°C; pressing pressure 3.0 MPa, time 10 min, target board thickness 5 mm, target board density 0.8 g/cm3) to estimate their bond durability. Modulus of rupture (MOR), modulus of elasticity (MOE), internal bonding strength (IB), thickness change, weight loss, Fourier transform infrared (FTIR) spectra, and color difference (ΔE*) by the CIE L*a*b* system were measured at various outdoor exposure periods up to 19 months. These values were then compared with those of a commercial medium-density fiberboard (MDF; melamine-urea-formaldehyde resin; thickness 9.0 mm, density 0.75 g/cm3). Generally, dimensional stability and the retention ratios of MOR, MOE, and IB after the outdoor exposure test increased with increased pressing temperature of binderless boards. The MOR retention ratio of the kenaf core binderless boards with a pressing temperature of 200°C was 59.5% after 12 months of outdoor exposure, which was slightly lower than that of the MDF (75.6% after 11 months of outdoor exposure). Despite this, the bond durability of the kenaf core binderless boards should be viewed as favorable, especially when considering the fact that the retention ratio of 59.5% was achieved without binder and without obvious element loss. Part of this report was presented at the International Symposium on Wood Science and Technology, IAWPS2005, November 27-30, 2005, Yokohama, Japan  相似文献   

5.
Abstract Binderless boards were prepared from kenaf core under various manufacturing conditions and their water resistance properties were evaluated. The board properties evaluated were retention ratios of modulus of rupture (MOR) and modulus of elasticity (MOE), internal bonding strength after water treatment (IB), thickness swelling (TS), water absorption (WA), and linear expansion (LE). These values were then compared with those of boards bonded with urea-formaldehyde (UF), urea melamine formaldehyde (UMF), and phenol-formaldehyde (PF) resins, and their water resistance properties were assessed. We found that pressing temperature was one of the most important conditions for the improvement of water resistance properties. The retention ratios of MOR, MOE, and IB of kenaf core chip binderless boards (pressing temperature 200°C, target density 0.8g/cm3, and the three-step pressing of 6MPa for 10min, then 4MPa for 3min, and 2MPa for 3min) were 37.1%, 49.9%, and 55.7%, respectively, compared with values for UMF-bonded boards of 22.5%, 27.1%, and 40.7%, and values for PF-bonded boards of 42.8%, 41.8%, and 54.1%, respectively. The results showed that the water resistance properties of binderless boards were higher than those of UMF-bonded boards and almost as high as those of PF-bonded boards. Part of this article was presented at the 53rd Annual Meeting of the Japan Wood Research Society, Fukuoka, March 2003  相似文献   

6.
毛竹无胶粘剂蒸爆板的制造和特性研究   总被引:1,自引:0,他引:1  
研究了22、26、33 kg/cm2爆破压力,5 min蒸煮时间对毛竹无胶粘剂蒸爆板的制造和特性的影响,结果表明,无胶板的静曲强度、弹性模量和内结合强度与板材密度普遍呈紧密的线性正相关。爆破压力26 kg/m2、蒸煮时间5 min的蒸爆条件有利于产生高强度的弹性和内结合力。无胶板密度超过1.1 g/cm3时,24 h浸泡处理水分吸收率不超过30%,几乎所有压制成的无胶板的24 h浸泡处理厚度膨胀率不超过10%。  相似文献   

7.
bamboo(Phyllostachys edulis) residue was subjected to steam explosion treatment to produce superior fibers for binderless boards.Then,lignin was isolated from extract-free bamboo meal,steam exploded pulp,and binderless boards with characteristics being determined by thermo-gravimetry (TG),differential scanning calorimetry (DSC),and fourier transform infrared spectroscopy (FTIR).Results showed that:1) the yield of lignin directly extracted with dioxane-water from steam exploded bamboo pulp(SEBPL) and binderless board (SEBBL) was higher than that of milled bamboo lignin (MBL).Also,the yield of SEBBL was lower than that of SEBPL.2) FTIR results showed cleavage of ester and ether bonds between lignin and p-coumaric acid during steam explosion treatment.3) SEBBL showed two glass transitions at 115℃and 200℃, while MBL gave one glass transitions at 155℃.And 4) the modulus of rupture(MOR) and modulus of elasticity(MOE) decreased with an increase in steaming time;whereas internal bonding(IB) increased.In all cases the dimensional stability of boards did not exceed the maximum requirements for type GB/T 11718- 1999.  相似文献   

8.
We investigated the bending properties of composite boards produced by reinforcing both sides of corrugated particleboard with medium-density fiberboard (MDF). Thickness swelling and linear expansion (LE) were measured to assess the dimensional stabilities of the composite board. Although the apparent density of the composite board was 0.48g/cm3, its strength was found to be equivalent to that of 18-type particleboard as described in JIS A 5908. The boards parallel/perpendicular anisotropy in strength was 0.9. The modulus of rupture (MOR) of the composite board increased with board density only up to a certain density, beyond which the MOR was constant. On the other hand, the thickness swelling of both corrugated particleboard and the composite board was smaller than that of flat-type particleboard, satisfying the JIS A 5908 standard of 12%. Linear expansion (soaking in water of ordinary temperature for 24h) of corrugated particleboard was 0.7%–0.9% in the parallel direction and 2.1%–3.1% in the perpendicular direction; hence, anisotropy in linear expansion existed in the corrugated particleboard. The linear expansion of the composite board was 0.6%–0.9% in the parallel direction and 1.8%–2.5% in the perpendicular direction. Although the LE of the composite board was lower than that of corrugated particleboard, it is necessary to improve the LE of composite board for practical use.  相似文献   

9.
Binderless boards are composite boards that rely on self-bonding mechanisms for inter-fibre bonding. Quercus acutissima and Quercus serrata logs degraded by Lentinula edodes (shiitake fungi) were used in this study to investigate whether physical and chemical changes induced by shiitake fungi can enhance board mechanical properties. Binderless boards were manufactured with 0.8 g/cm3 target density, 220 °C pressing temperature, 5 MPa pressure, and pressing duration of 10 min. Boards made from logs degraded for ≥?26 months were stronger than control boards and met modulus of rupture (MOR) and internal bonding (IB) requirements for fibreboards. Chemical composition and particle size distribution of the wood powder used to make the boards were determined to elucidate the drivers of board mechanical properties. The proportion of small particles (<?150 µm) showed a strong positive correlation with MOR for both species and hot water extractives showed a strong positive correlation with IB for Q. acutissima boards. Introduction of shiitake fungi pre-treatment to the production process may enhance the mechanical strength of binderless boards.  相似文献   

10.
不添加任何化学助剂,在不同汽爆压力下进行棉秆解纤,将解纤后的纤维热压制成无胶纤维板.分析了汽爆压力对棉秆纤维形态、化学成分以及无胶纤维板产品性能的影响.结果表明,随着汽爆压力的增大,纤维分离程度提高,纤维中游离酸、游离糖及游离醇的质量分数含量增加,试板的内结合强度增大,但静曲强度和弹性模量则减小.  相似文献   

11.
The aim of this work was to investigate the structure–property relationships of two different monocotyledon trunks: bamboo (Bambusa blumeana Schultes) and oil palm (Elaeis guineensis Jacq). Anatomical characteristics (fraction of fibers) and physical (density, water uptake, and swelling in the radial direction) and mechanical (modulus of rupture and modulus of elasticity) properties of bamboo and oil palm trunks were examined. The results showed that the examined properties of both species were mainly governed by fibers. Those of bamboo were mostly greater. Functions relating most of the examined properties to the density of both species were finally achieved. Based on the results obtained, it is suggested that bamboo has a higher potential for structural application, while oil palm wood is more likely to be utilized for non-structural purposes.  相似文献   

12.
Binderless fiberboards with densities of 0.3 and 0.5 g/cm3 were developed from kenaf core material using the conventional dry-manufacturing process. The effects of steam pressure (0.4–0.8 MPa) and cooking time (10–30 min) in the refining process, fiber moisture content (MC) (10%, 30%), and hot-pressing time (3–10 min) on the board properties were investigated. The results showed that kenaf core binderless fiberboards manufactured with high steam pressure and long cooking time during the refining process had high internal bond (IB) strength, low thickness swelling (TS), but low bending strength values. The binderless fiberboards made from 30% MC fibers showed better mechanical and dimensional properties than those from air-dried fibers. Hot-pressing time was found to have little effect on the IB value of the binderless board at the refining conditions of 0.8 MPa/20 min, but longer pressing time resulted in lower TS. At a density of 0.5 g/cm3, binderless fiberboard with the refining conditions of 0.8 MPa/20 min recorded a modulus of rupture (MOR) of 12 MPa, modulus of elasticity (MOE) of 1.7 GPa, IB of 0.43 MPa, and 12% TS under the optimum board manufacturing conditions. Part of this article was presented at the 54th Annual Meeting of the Japan Wood Research Society, Hokkaido, August 3–5, 2004  相似文献   

13.
This study dealt with the effects of a curing method that uses gaseous and supercritical CO2. Its effects on the properties of oil palm fronds cement-bonded board manufactured by the conventional cold-press setting method were recorded. The effect of MgCl2 as an accelerator of cement setting was also investigated. The hydration of cement was examined using X-ray diffractometry, thermal gravimetry, and scanning electron microscopy. The results are as follows. (1) High-performance cement-bonded boards made from oil palm fronds were successfully manufactured using the CO2 curing method. (2) The curing method using either gaseous or supercritical CO2 resulted in accelerated curing of cement (within several minutes). Accelerated formation of the hydration products (e.g., calcium carbonate and calcium silicate) is the main reason for the high strength of CO2-cured boards. (3) The CO2 curing technology does not require setting accelerators, which cause a decrease in the dimensional stability of cement-bonded board.  相似文献   

14.
Since the structure of oil palm wood varies dramatically, the property gradients of oil palm wood within a trunk are of great interest. In this study, the physical (density, water uptake and swelling in the radial direction) and mechanical properties (bending modulus of elasticity and strength, compressive modulus of elasticity and strength in the direction parallel to the fiber, compressive strength in the direction perpendicular to the fiber and shear strength in the direction parallel to the fiber) of oil palm wood for a whole trunk were examined. The water uptake, compressive strength in the direction perpendicular to the fiber, shear strength in the direction parallel to the fiber, bending modulus of elasticity and strength and compressive modulus of elasticity and strength in the direction parallel to the fiber appeared to be independent of trunk height but tended to be related to the relative distance from surface or density by a single master curve. However, the swelling in the radial direction of the oil palm wood was not correlated with the relative distance from the surface, trunk height or density. Finally, property map of oil palm wood for a cross section at any height was prepared for practical use.  相似文献   

15.
Bamboo (Phyllostachys pubescens) internode was subjected to steam explosion treatment to produce an excellent fiber for binderless boards. Lignin was isolated from extract-free bamboo meal with Björkman’s procedure and steam-exploded pulp. The self binding-mechanism was discussed by scanning electron microscopy (SEM), thermo-gravimetry (TG), differential scanning calorimetry (DSC) and analytical ozonation. It is well-known that steam explosion treatment liberates lignin from the cell wall to the fiber surface, which is the most important component relevant to binderless board production. Results of TG and DSC analyses showed that steam-exploded bamboo pulp started mass loss at lower temperature compared to bamboo internode meal. The thermal softening temperature of lignin prepared from steam-exploded pulp was much lower than that of lignin prepared from extract-free bamboo meal. This suggests that intermonomer linkages of lignin, especially β-aryl-ether linkage which is the major intermonomer linkage of lignin, were cleaved during steam explosion treatment resulting in low molecular weight phenolic compounds. The cleavage of β-aryl-ether intermonomer linkage of lignin was also confirmed by ozonation analysis.  相似文献   

16.
The fertiliser industry faces a continuing challenge to improve the efficiency of their products, particularly of nitrogenous fertilisers, and to minimise adverse impacts. Therefore, a new slow release fertilizer, ureaimpregnated woodchips from tropical plant biomass(oil palm frond and rubberwood), was developed. The morphology of the impregnated woodchips was investigated by scanning electron microscopy and the success of impregnation of urea and nitrogen deposition into the woodchips was confirmed by energy dispersive X-ray spectrometry.When nitrogen release patterns from impregnated woodchips fertiliser were simulated using a soil solution and distilled water as leaching solutions in a static condition for 768 h, release was slow and steady, although the release rate was lower in distilled water than in the soil solution.  相似文献   

17.
Many products and abundant wastes from tropical plantations, such as latex, palm oil, and coconut production due to replantation, are waiting effective utilization. Nonutilized tropical biomass — oil palm (Elaeis guneensis Jacq.), coconut (Cocos nucifera L.) coir dust and coir fiber, and rubber (Hevea brasiliensis) wood — were analyzed for chemical and structural characteristics of wall polysaccharides and lignin. Coconut coir dust is mostly composed of middle lamella and is separated from coir fiber, which is composed of secondary walls. These were supported by lignin content, and structural characteristics of wall polysaccharides and lignin. The chemical and spectroscopic characteristics of walls of rubber xylem were similar to those of typical temperate angiosperm woods. Oil palm frond was significantly rich in arabinoxylan, and numerous acetyl groups were substituted to the arabinoxylan. Lignin of oil palm frond and wall polysaccharides of coconut coir dust are substituted with hydroxybenzoic acids with ester and ether linkages. Some p-hydroxybenzoic acid substituted to the wall polymers of coconut coir dust would contribute to the formation of associations between polysaccharides and lignin. Based on the above results it is suggested that coconut coir fiber and rubber wood are suitable resources for chemical pulp production for paper-making, but oil palm frond is not.  相似文献   

18.
Chemical changes in cell wall components of bamboo internode during steam explosion process were analyzed to investigate self-binding mechanism of binderless board from steam-exploded pulp. More than 30% of xylose on initial mass, which is a major hydrolyzate of bamboo hemicelluloses, was lost after steam explosion treatment. Bamboo lignin is characterized by the presence of ester- and/or ether-linked p-coumaric acid to lignin. The content of phenolic hydroxyl groups of lignin isolated from steam-exploded pulp was characterized 2.3 times higher than those of the extract-free bamboo internode due to the cleavage of β-O-4 linkages. Alkaline nitrobenzene oxidation of the bamboo lignin gave vanillin, syringaldehyde and p-hydroxybenzaldehyde as major products. The content of p-hydroxybenzaldehyde decreased after steam explosion treatment, indicating the cleavage of ester- and/or ether-linked p-coumaric acid. The total yield of erythronic and threonic acids in ozonation products of the extract-free bamboo internode lignin was 268 mmol (200 g lignin)−1, while those of lignins in the steam-exploded pulp and powdery fraction were 96 and 129 mmol (200 g lignin)−1, respectively, suggesting the significant cleavage of β-O-4 linkages during steam explosion treatment. The cleavage of β-O-4 linkages was also confirmed by 1H- and 13C-NMR spectroscopic observations.  相似文献   

19.
The effectiveness of air injection for preventing the blowout of particleboards manufactured using a radio-frequency hot press was investigated by evaluating the board properties under artificially created conditions that were conducive to blowout. For evaluation, 10-mm-thick boards with densities of 0.7 and 0.8 g/cm3 and 20-mm-thick boards with a density of 0.7 g/cm3 were manufactured. Pressing times for the 10-mm-thick boards were 2, 4, 6, and 8 min, and those for the 20-mm-thick boards were 4, 6, 8, and 10 min. Without air injection, blowout occurred in all manufactured boards. With air injection, however, blowout did not occur in the 10-mm-thick boards with a density of 0.7 g/cm3. Moreover, air injection prevented blowout even when the board density and board thickness were increased to 0.8 g/cm3 (for 10-mm-thick boards) and 20 mm (the density was kept at 0.7 g/cm3), respectively. Air-injection radio-frequency pressing reduced the pressing time from 4 to 2 min for 10-mm-thick boards, and from 6 to 4 min for 20-mm-thick boards. Moreover, this reduction in the pressing time was achieved without a large reduction in the internal bond strength of the boards.  相似文献   

20.
Manufacture and properties of ultra-low-density fiberboard   总被引:6,自引:0,他引:6  
Low-density fiberboards with densities ranging from 0.05 to 0.50g/cm3 were manufactured with steam injection pressing. Bond-type and foam-type isocyanate compound resin adhesives were used separately at 10% and 30% resin content levels. Two types of different-size fibers from softwood were used. Mechanical, dimensional, thermal, and sound insulation properties of the fiberboards were tested. The results are as follows: (1) Bond-type isocyanate adhesive showed higher mechanical and dimensional properties of low-density fiberboards than the foam-type adhesive. (2) Fiberboards produced from small fibers have better mechanical and dimensional properties than those made from large fibers. (3) Thermal conductivity of fiberboards depends more on the board density than on the type of resin or fiber dimension. At a board density lower than 0.2 g/cm3, the thermal conductivity is almost equivalent to those of thermal insulation materials such as polystyrene foam and rock wool, (4) Generally, the sound absorption coefficient of low-density fiberboards tends to increase at higher sound frequency. As the board thickness increases, low-frequency sounds are more readily absorbed by boards.Part of this report was presented at the 46th annual meeting of the Japan Wood Research Society, Kumamoto, April 1996  相似文献   

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