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杉木液化产物制备环保型PF树脂的研究 总被引:1,自引:1,他引:0
用硫酸和苯酚将杉木液化,采用傅立叶变换红外光谱和凝胶渗透色谱技术对液化产物进行了分析,并对用液化产物代替苯酚制备PF树脂的工艺进行了探讨。研究结果表明:杉木液化产物中含有大量的具有苯环结构的小分子活性物质,分子量主要分布在800~2 300之2;原料配比、树脂化温度、升温方式和残渣率等因素对PF树脂的质量有明显影响,采用优化工艺制备的PF树脂的游离酚和游离醛的含量分别为0.5%和0.3%,且胶合性能优良。 相似文献
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液化木质素磺酸钙基环保酚醛胶黏剂的合成 总被引:1,自引:0,他引:1
探讨了加料方式对传统酚醛树脂(PF)胶黏剂游离酚、醛的影响因素.在此基础上,采用热化学酚化技术活化木质素磺酸钙得到木质素磺酸钙酚化产物,将酚化产物代替苯酚制备低成本的木质素基酚醛胶黏剂(LPF).实验结果表明,当甲醛分3次加入、碱液分2次加入时,制备的PF胶黏剂具有较低的游离酚、醛,且以苯酚为液化试剂,液化温度140℃、液化时间15min、苯酚与木质素磺酸钙的质量比(酚木比)为2∶1,酚化工业木质素磺酸钙,将得到的酚化液代替苯酚在酚醛物质的量之比为1∶1.7时,制得的LPF具有更低的游离酚、醛含量、较长的储存期和优异的胶合性能. 相似文献
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杉木粉液化与液化产物树脂化的研究 总被引:2,自引:0,他引:2
以硫酸为催化剂、苯酚为液化剂采用溶剂热法对杉木粉进行液化,用杉木粉液化产物制备出酚醛树脂;考察了反应温度、反应时间、液比(苯酚-木粉的质量比)和催化剂用量对杉木粉液化效率的影响,并初步探讨了液化产物残渣率对所制酚醛树脂性能的影响。实验结果表明,杉木粉液化的最佳工艺条件是:反应温度160℃,液化时间12 h,液比值3,催化剂用量3%,在此条件下残渣率约为10%。液化产物残渣率的测定表明,升高反应温度、延长反应时间、增加液比和催化剂用量可以降低残渣率,提高液化效率;液比值为0.5~1.5时残渣率随液比增加而显著降低,催化剂用量为0.5%~2%时液化效率的变化明显。红外光谱结果表明,由液化产物所合成的酚醛树脂中羟甲基含量较高。液化产物残渣率低时制备的酚醛树脂残碳率较高。 相似文献
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花生壳苯酚液化物-甲醛树脂胶用于集装箱底板试验 总被引:2,自引:0,他引:2
花生壳苯酚液化物-甲醛树脂胶粘剂是花生壳粉苯酚液化后的高反应活性产物与甲醛缩聚而成的高耐水性木材胶粘剂.探讨了花生壳苯酚液化物-甲醛树脂胶粘剂用于集装箱底板生产的最佳胶合工艺,检测了集装箱底板的各项物理力学性能和耐老化性能,并与传统酚醛胶及落叶松单宁胶进行了成本对比分析.结果表明,花生壳苯酚液化物-甲醛树脂胶粘剂的最佳胶合工艺为双面施胶量350 g/m2,热压时间1.2 min/mm,热压温度140℃;在此热压工艺条件下压制的集装箱底板的各项物理力学性能可以满足国家标准的要求,具有胶合强度高、耐老化性能优异、成本低廉等优点. 相似文献
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Zhang Qiu-hui Zhao Guang-jie Hu Shi-yu 《中国林学(英文版)》2005,7(2):38-42
Wood of Chinese fir and poplar were liquefied in phenol at 150℃ and atmospheric pressure. The liquefied wood were reacted with formaldehyde to synthesize the liquefied wood-based resin. The factors affecting the resinification and the properties of new resin were investigated. The results show that the formaldehyde/liquefied wood molar ratio, reaction temperature, reaction time and sodium hydroxide/liquefied wood molar ratio have important influence on the resin characteristics. With the increase of formaldehyde/liquefied wood molar ratio, the yield of resin increases, and the flee phenol content of resins decreases, showing that the resinification of liquefied wood is more complete at higher formaldehyde/liquefied wood molar ratios. The reaction temperature on the viscosity of the liquefied resin has considerable effect; the viscosity of resin increased with increasing reaction temperature, and the amount of liquefied poplar resin increased more quickly than that of liquefied Chinese fir resin. The resinification time also has obvious influence on the viscosity of resin; the viscosity of liquefied poplar resin is more sensitive to resinification time compared with that of liquefied Chinese fir. The amount of sodium hydroxide can improve the water miscibility of liquefied wood resin. The optimum sodium hydroxide/liquefied wood molar ratio for preparation of liquefied wood-based resins exceeds 0.4. 相似文献
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Rapid wood liquefaction by supercritical phenol 总被引:21,自引:0,他引:21
Wood was rapidly liquefied at the supercritical temperature of phenol. Under these conditions, wood was liquefied by over 90% for 0.5 min, and the combined phenol content of the obtained liquefied wood reached about 75%. The effects of various reaction conditions on liquefaction were investigated. With increases in reaction temperature, phenol/wood weight ratio, and the charged mass-to-reactor capacity (w/v) ratio, the amount of methanol-insoluble residue decreased and combined phenol content increased. The range of molecular weights and polydispersity of the products obtained after the time at which sufficient liquefaction was achieved were from 400 to 600 and from 1.5 to 2.5, respectively. Wood showed a marked decomposition to low molecular weight components early in the reaction, and then the molecular weight increased slightly with increasing reaction time. The properties of liquefied wood were investigated and compared with those obtained with conventional liquefaction methods. Combined phenol content was similar to that obtained by other liquefaction methods, except the sulfuric acid–catalyzed method, which resulted in flow properties comparable to those of other liquefaction methods. The flexural strength of moldings prepared using liquefied wood was also comparable to those prepared by other liquefaction methods. 相似文献
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采用硫酸催化剂,考察了苯酚与核桃壳质量比等条件对核桃壳液化的影响。结果表明相同液化条件下,随着苯酚与核桃壳质量比从2∶1升至5∶1,残渣率从26.49%降至6.60%;随着浓硫酸加入量从2%增至4%、反应时间从5 min延至120 min、反应温度从100℃增至150℃,残渣率则分别从20.79%降至10.48%、48.84%降至15.62%、28.86%降至9.39%,游离酚含量分别从17.32%降至12.67%、41.71%降至10.25%、21.94%降至14.33%。同时,液化产物重均相对分子质量(MW)可降至706~1 030、分散度可降至1.04~1.25;液化产物中高相对分子质量部分随着苯酚与核桃壳质量比的增加有所降低,但随着浓硫酸加入量、液化反应时间和温度的增加而有所增加;核桃壳液化产物/苯酚/甲醛共缩聚树脂胶黏剂(WPF)与传统酚醛树脂胶黏剂(PF)的对比表明,WPF的胶接强度可达1.33 MPa,可作为胶合板用胶黏剂。 相似文献
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为了综合利用油茶饼粕,分析了油茶饼粕的基本组成,采用苯酚为液化剂,硫酸为催化剂,对油茶饼粕进行了液化实验。结果显示油茶饼粕中糖类、粗纤维和粗蛋白质的总质量分数约为75%,能够有效进行液化。研究了反应温度、苯酚与油茶饼粕的质量比(液比)、催化剂的用量及液化时间对液化反应的影响,实验得出较佳的液化工艺条件为:硫酸用量4%,液化时间1.5 h,液化温度140℃,液比值4,此时液化残渣率16.25%。利用傅里叶红外光谱(FT-IR)分析了油茶饼粕及其液化残渣和产物的结构特征,结果显示苯酚与油茶饼粕组分发生了明显酚化反应和醚化反应,形成了更多的活性官能团。油茶饼粕中蛋白质结构遭到破坏,蛋白质也发生了液化反应。 相似文献
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Effects of phosphoric acid on liquefaction of wood in phenol and optimum liquefaction processing parameters 总被引:6,自引:0,他引:6
ZhangQiuhui ZhaoGuangjie JieShujun 《中国林学(英文版)》2004,6(3):50-54
To clarify the influencing factors of liquefaction of wood in phenol using phosphoric acid as a catalyst and get its liquefaction technology, a study on the liquefaction technology of Chinese fir (Cunninghamia lanceolata) and poplar (triploid Populus tomentosa Carr) under different conditions was conducted. The results indicate that the residue rate decreases with the increase of liquefaction temperature, liquefaction time, catalyst content or liquid ratio. It is also found that the optimum condition of liquefaction for poplar is estimated as: the reaction temperature of 180 ℃, the reaction time of 2.5 h, liquid ratio (phenol/wood ratio)of 4.5 and catalyst content of 8%, and 4.2% residue rate could be obtained. Under the processing parameters of temperature 180 ℃, the reaction time of 2.5 h, liquid ratio (phenol/wood ratio) of 4 and catalyst content of 10%, the residue rate of Chinese fir can reach 5.6%. 相似文献
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Masahiko Kobayashi Toshiyuki Asano Mikio Kajiyama Bunichiro Tomita 《Journal of Wood Science》2005,51(4):348-356
The effects of ozone treatment were investigated to improve the process of liquefaction of wood with polyhydric alcohol solvents. The liquefied wood having a high wood to polyhydric alcohol ratio (W/P ratio) could be prepared by using the wood treated with ozone in the liquid phase. The liquefied wood with a W/P ratio of 2 : 1 had enough fluidity to act as a raw material for chemical products. To get some information about the effects of ozone treatment toward the wood components, cellulose powder and steamed lignin were treated with ozone and liquefied. In particular, ozone treatment in the liquid phase was found to be effective for wood and cellulose powder. On the other hand, steamed lignin self-condensed during liquefaction after treatment with ozone in the liquid phase. Thus, ozone treatment provided lignin with reactive functional groups, and caused the subsequent condensation reaction. Although lignin was converted to a more condensable structure by ozone treatment, the condensation reaction was found to be suppressed for wood during its liquefaction. The wood liquefied products displayed good solubilities in N,N-dimethyl formamide (DMF) even after treatments of long duration. It was suggested that one of the main effects of ozone treatment toward wood was the decomposition of cellulose.Part of this report was presented at the 53rd Annual Meeting of the Japan Wood Research Society, Fukuoka, April 2003 相似文献