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1.
The possibility of manufacturing rubberwood and kenaf (Hibiscus cannabinus L.) stem medium density fibreboard (MDF) panels at different pressure and resin content were investigated. The effect of mechanisms of interacted independent variables (resin content and pressure) on MDF properties was analyzed. The board performance was evaluated by measuring internal bond (IB) strength, modulus of rupture (MOR), modulus of elasticity (MOE), water absorption (WA) and thickness swell (TS). The test results were statistically analyzed by using response surface method (RSM) to determine the significant independent variables that influenced MDF properties. A mathematical simulation or response surface models were developed to predict the MDF properties (MOR, MOE, IB, WA and TS). The obtained results showed that MDF density and all interactions between the experimental variables were significant factors that influenced the mechanical properties of MDF. At 8 bar and 14 % resin content, the MDF recorded WA of 83.12 % and TS of 20.2 %. It can be inferred that two parameters (resin content and pressure) had positive effect on physical and mechanical properties of MDF. We concluded that resin content show more significant effects on MDF manufacturing as compared to pressure parameters.  相似文献   

2.
In this study, influence of impregnating wood particles with mimosa bark extract on the some properties of particleboard was investigated. Properties evaluated were modulus of rupture (MOR), modulus of elasticity (MOE), internal bond (IB), thickness swelling (TS), and formaldehyde emission (FE). The results showed that particleboards made from particles impregnated with mimosa bark extract had significantly lower mechanical, physical and formaldehyde emission values than those of the boards made from unimpregnated particles. Brushing of mimosa bark extract to the surfaces and edges of the particleboards did not affect the mechanical properties, statistically. However, this application caused a significant improvement in the thickness swelling and formaldehyde emission.  相似文献   

3.
Wheat straw was used as raw material in the production of fibreboards. The size-reduced straw was pretreated with steam, hot water and sulphuric acid before the defibration process to loosen its physical structure and reduce the pH. No synthetic binder was added. Adhesive bonding between fibres was initiated by activation of the fibre surfaces by an oxidative treatment during the defibration process. Fenton’s reagent (ferrous chloride and hydrogen peroxide) was added. Two different levels of hydrogen peroxide (H2O2), 2.5% or 4.0% were used. The resulting fibres were characterized in terms of fibre length distribution, shive content, pH and pH-buffering capacity. The properties of finished fibreboards were compared with medium-density fibreboard (MDF) with density above 800 kg/m3 produced from straw and melamine modified UF resin. The modulus of rupture (MOR), modulus of elasticity (MOE) and internal bond (IB) were lower than those of conventional manufactured wheat straw fibreboards but close to the requirements of the MDF standard (EN 622-5: 2006). The water absorption properties for the H2O2 activated straw fibreboards were relatively high, but were reduced by 25% with the addition of CaCl2 into the defibrator system as a water-repelling agent. Increased levels of hydrogen peroxide improved the mechanical and physical properties of the straw fibreboard.  相似文献   

4.
Coconut husks, residues generated during coconut processing, are available in abundant quantities in many parts of the tropics but are often treated as a waste material. This study investigated the effects of particle size and calcium chloride (CaCl2) on strength and sorption properties of cement-bonded composites produced from coconut (Cocos nucifera) husk. Particle size, CaCl2 and the interaction of both variables had significant effects (p < 0.05) on the density and the Modulus of Elasticity (MOE), while only particle size had significant effects (p < 0.05) on the Modulus of Rupture (MOR) of the composites. MOE, MOR, Water Absorption and Thickness Swelling (at 24 h) compare favourably with values reported for cement-bonded composites produced from similar lignocellulosics. These properties can be exploited in many applications where lightweight concretes are required.  相似文献   

5.
In this study, the influence of press cycle time and resin content (RC) on some of the physical and mechanical properties of single-layer particleboard manufactured from the low-quality raw materials were determined. Eucalyptus (Eucalyptus camaldulensis), mesquite (Prosopis juliflora), saltcedar (Tamarix stricta) and date palm (Phoenix dactylifera) wood, which is underutilized invasive species in southern parts of Iran, were used as alternative raw materials for particleboard manufacturing. Variable factors were as resin content (9, 10 and 11%) and press time (PT) (4, 5 and 6 min). Other parameters such as type of resin (UF), hardener content (2%), type of hardener (NH4Cl), press-closing time (4.5 mm/s), board density (0.75 g/cm3), press pressure (30 kg/m2) and press temperature (160 °C) were held constant. The experimental panels were tested for their mechanical strength including modulus of elasticity (MOE), modulus of rupture (MOR), internal bonding (IB) and physical stability properties (thickness swelling) according to the procedures defined by European Union (EN) Standard. Overall results showed that most panels made from above-mentioned materials exceed the EN Standards for IB, MOE and MOR. The mechanical properties of particleboard were improved as the resin content increased from 9 to 11%. The results indicated that the polymerization of resin and wood is better at 11% resin content and 5 min of press time. However, thickness-swelling (TS) values were higher (poor) than requirements. Panels made of mesquite, saltcedar and date palm with a resin content of 11% and pressed for 5 min is adequate for general uses while eucalyptus with a resin content of 11% and pressed for 6 min is suitable for interior decoration.  相似文献   

6.
The Athel tree, Tamarix aphylla (L), can potentially be used as a biomass crop to help manage saline subsurface drainage water in arid land irrigated agriculture. In this study, Athel wood was used to manufacture medium-density particleboard with an aim of developing new applications for the saline wood. The research investigated the effects of different types of adhesives, particle sizes, bark content (BC), resin content (RC), and hot water pretreatment on the mechanical and water resistance properties of the Athel-derived, medium-density particleboards. The measured mechanical properties included tensile strength (TS), modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond strength (IB) of the finished particleboards. Water absorption and thickness swell were used to evaluate the water resistance. Polymeric methane diphenyl diisocyanate (PMDI) resin made particleboard of better mechanical properties and water resistance than urea formaldehyde (UF). The medium size (20–40 mesh) particles gave the best mechanical properties and water resistance than of the particleboard when evaluated against the smaller size (40–60 mesh) and larger size (10–20 mesh) particles. The mechanical properties of particleboard were improved as the resin content of the UF-board increased from 7 to 16%, but deteriorated as the bark content increased from 0 to 16.2%. The particleboard made from the wood particles that had undergone hot water pretreatment had poor mechanical properties and water resistance compared with the particleboard made from the untreated particles. Saline Athel wood is an appropriate material for manufacturing particleboards.  相似文献   

7.
This study examined possible feasibility of eggplant (Solanum melongena) stalks in the production of particleboard. Three-layer experimental particleboards with density of 0.53, 0.63, 0.73 and 0.78 g/cm3 were manufactured from eggplant stalks using certain ratios of urea formaldehyde (UF) and melamine urea formaldehyde (MUF) adhesives. Modulus of elasticity (MOE), modulus of rupture (MOR), internal bond strength (IB), thickness swelling (TS) properties of the boards were evaluated and a statistical analysis was performed in order to examine possible feasibility of these stalks in commercial particleboard manufacturing. The experimental results have shown that production of general purpose and furniture grade particleboard used in dry conditions using eggplant stalks is technically viable. The results of the study demonstrate that eggplant stalks can be an alternative raw material source for particleboard industry.  相似文献   

8.
The objective of this investigation was to evaluate some of the physical and mechanical properties of resin-treated plywood type panels manufactured from bamboo strips (Gigantochloa scortechinii). Experimental plybamboo samples were made from low molecular weight phenol formaldehyde (LMwPF) treated bamboo strips. They were exposed to outdoor condition ranging from 1 to 12 months. Modulus of elasticity (MOE), modulus of rupture (MOR), compression strength, and surface roughness of treated and untreated samples were evaluated. Resin impregnated samples had the highest bending and compression strength properties. While the untreated samples failed after 3-month of outdoor exposure. Treated specimens exposed for 12-month had the MOE, MOR, and compression strength values of 14,253 N/mm2, 101.3 N/mm2, and 34.63 N/mm2, respectively. Surface quality of both treated and untreated samples was adversely influenced as the function of outdoor exposure time, based on numerical values obtained from a stylus type equipment. Overall properties of treated samples tested in work resulted in higher values than those of untreated samples. It appears that resin impregnation could be considered as an alternative method to enhance the characteristics of plybamboo exposed to environmental conditions as can be concluded from the results of this study.  相似文献   

9.
Rice husk is a by-product of rice milling process, and a great resource as a raw biomass material for manufacturing value-added composite products. One of the potential applications is to use rice husk as filler for manufacturing gypsum–rice husk boards for wall and ceiling materials for construction. We investigated the effect of rice husk, addition on selected physico-mechanical properties, total volatile organic compound (TVOC), and incombustibility, on the gypsum board. With increasing rice husk contents, water and moisture absorption was decreased. Because of the replacement of pore between gypsum particles by rice husk, the moisture absorption was decreased as rice husk adding contents. By rice husk adding, MOR of the gypsum–rice husk boards were increased up to 9.8 MPa at 30 wt%. However, MOR was decreased more than 40 wt% of adding contents. The modulus of elasticity (MOE) showed similar behavior with MOR. However, internal bonding strength (IB) was slightly increased as rice husk adding contents up to 20 wt%, 0.5 MPa and decreased over 20 wt%. The incombustibility of the gypsum–rice husk boards decreased on increasing the rice husk adding content. However, up to 30 wt% of rice husk adding contents board samples was of incombustibility first class. Gypsum particle can be replaced up to 30 wt% by rice husk with incombustibility first class for housing materials. In all cases, TVOC emission factor and formaldehyde emission remained under the ‘Excellent’ grade as defined by Korean Air Clean Association (KACA).  相似文献   

10.
Maleated graft polyolefins as cross-linking agents (CAs) are widely used to improve properties of wood thermoplastic composites made by melt extrusion process. In this study, novel CAs, free isocyanate group (NCO)-terminated urethane pre-polymers (UPs) were synthesized and used in manufacturing wheat straw (WS)/recycled polyethylene (PE) composites. The composites using polymeric diphenylmethane diisocyanate (pMDI) as a CA were also made in comparison. The relationship between composite properties and the level of CA and its content as well as the composite density and hot pressing time were investigated based on wood based board processes. The results show that the internal bonding (IB) strength, the IB after soaked in boiling water for 2 h (2hWIB), the modulus of rupture (MOR), the modulus of elasticity (MOE) and the 24 h thickness of swell after absorption of water (24hTS) of the composites are significantly improved with increased CA contents and composite densities. The optimal hot pressing time is 1.1 min/mm at 180°C. The cross-linking function is attributed to the reaction between free NCOs of CA molecules with hydroxyls of WS and the moisture in the raw materials, as well as the interaction between weak polar chain segments in the CA molecules to the non-polar PE. It is highly feasible to manufacture high quality composite using WS and recycled PE as raw materials when cross-linked with just 2.5% of UPs.  相似文献   

11.
以竹材为试验材料,采用新型水溶性铜唑(Copper Azole,即CuAz)防腐剂对其进行防腐处理,分析药剂质量分数、压力、前真空时间及加压时间对防腐处理效果的影响,比较处理前后对竹材力学性能的影响。研究结果表明,药剂质量分数是影响竹材防腐处理效果的显著因子;经铜唑防腐处理后,竹材的弹性模量(MOE)、顺纹抗拉强度和抗压强度无显著变化,抗弯强度(MOR)稍有降低。  相似文献   

12.
In order to develop composites with better mechanical properties and environmental performance, it becomes necessary to increase the hydrophobicity of the natural fibers and to improve the interface between matrix and natural fibers. Graft copolymerization of natural fibers is one of the best methods to attain these improvements. Only few workers have reported the use of graft copolymers as reinforcing material in the preparation of composites. So in the present paper, we report the preparation of graft copolymers of flax fibers with methyl acrylate (MA) using Fenton’s reagent (FAS-H2O2) as redox system. Synthesized flax-g-poly(MA) was characterized with FTIR, TGA/DTA, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. Composites were prepared using flax-g-poly(MA) as a reinforcement and phenolformaldehyde (PF) as the binding material. Mechanical properties of phenol-formaldehyde composites were compared and it has been found that composites reinforced with flax-g-poly(MA) showed improvement in mechanical properties. Composites reinforced with flax-g-poly(MA) showed better tensile strength (235 N) and compressive strength (814 N) in comparison to composites reinforced with original flax fiber which showed lesser tensile strength (162 N) and compressive strength (372 N). Composites reinforced with flax-g-poly(MA) shows the improved MOR, MOE, and SP.  相似文献   

13.
In recent years, composites based on glass fiber reinforced polymer have been widely used in order to meet increasing durability and safety regulations, particularly in the power cable, automotive and plane industry. In this paper, mechanical and electrical properties of high density polyethylene (HDPE) and HDPE containing glass fiber polymer composites were investigated and compared at different temperatures. Composite materials were prepared with the hot pressing method. Tensile strength, % elongation and the modulus of elasticity (or Young’s modulus) were determined for each sample at different temperatures. In addition to this, at different temperatures τ σ and τ E have mechanical and electrical lifetime respectively, corresponding to mechanical tension (σ) and electrical strength (E), and this was investigated for each sample. As compared to the mechanical and electrical properties of neat HDPE, HDPE/0.5 % glass fiber composites have been found to have better mechanical and electrical durability.  相似文献   

14.
Cobaltous sulfate heptahydrate (CoSO4·7H2O) was incorporated as filler into diglycidyl ether of bisphenol A (DGEBA) based epoxy resin system, to prepare organic-inorganic polymer hybrid materials. Mechanical tensile studies and dynamic mechanical analysis (DMA) were carried out in order to study the static and dynamic mechanical properties of the prepared hybrid films. Mechanical tensile studies were carried out at room temperature, at a test speed of 30 mm/min. Highest tensile strength of 24.74±2.42 MPa was achieved for 4.44 wt% filler level (FL), along with an increase in the value of Young’s modulus. Storage modulus (E′), loss modulus (E″), damping factor (tan δ) were obtained by DMA studies. Glass transition temperature (Tg) was obtained for pure epoxy and filled epoxy, for various FLs varying from 0.28 wt% to 5.00 wt%. Pure epoxy showed highest Tg value compared to filled epoxy hybrids. Highest storage modulus of 9.5 GPa was obtained for 2.22 wt% FL, which also showed highest loss modulus peak. Parameters like effectiveness coefficient (C) and crosslink density were calculated from the storage modulus data. Loss modulus and tan δ curves were analyzed to study the energy dissipation properties of prepared hybrid films. Activation energy (Ea) value for glass transition was obtained from damping factor (tan δ), which showed highest Ea value of 630.5 kJmol-1, for 4.44 wt% FL. DMA studies for various FLs were carried out at different test frequencies in order to study the changes in dynamic mechanical properties of the prepared hybrid materials with respect to frequency  相似文献   

15.
Castor (Ricinus communis L.) stalks, which are a readily available by-product of this plant mainly cultivated for seed production, derived from experimental plantations grown in Northern Greece during the period April–October 1996 were assessed for their suitability as feed stocks for direct substitution of wood in particleboard. The average stalk yield of castor reached about 10 dry t/ha, which is higher than the average yield of forest in temperate zones. After harvesting, castor stalks were dried in a greenhouse to about 12% moisture content, and chipped by an automobile chipper and re-chipped in a hammermill. Castor particles and industrial wood particles mixed in various proportions were used as raw material for one-layer and for the middle layer of three-layer particleboards. A commercial E2 grade UF-resin was used as binder. Castor particles were characterized by a lower slenderness ratio and lower bulk density than industrial wood particles. The evaluation of the mechanical and hygroscopic properties of panels showed the following results: Partial substitution of wood by castor stalks resulted in the deterioration of all board properties. The presence of the unlignified pith and the configuration of castor particles seem to be responsible for the deleterious effect of castor stalks on board properties. However, comparing the properties of the boards produced in this study to relevant European and American Standards, it was found that, with the exception of screwholding strength for three-layer boards, the experimental one layer-, and three-layer boards containing up to 25% and 75% castor particles respectively meet or exceed the Standards requirements for interior boards.  相似文献   

16.
The dynamic mechanical properties such as storage modulus, loss modulus, and tan δ of banana fiber reinforced PF composites fabricated by RTM and CM techniques were investigated as a function of fiber content, fiber treatment, temperature and frequency. Storage modulus (E′) increases with increase in fiber content and records maximum for the composites having a fiber loading of 40 wt % at all temperature ranges. The loss modulus and damping increases to great extent by the addition of filler, a maximum was observed for filler with 10–20 wt % fiber content followed by a slight decrease in loss modulus and damping with increasing filler content. Alkali treatment of the fiber shows a great enhancement in E′ and T g of the composites. Comparison is made between the composites fabricated by RTM and CM. RTM composites exhibited higher storage modulus and lower damping compared to CM composites.  相似文献   

17.
Nanocomposites of high-density polyethylene/linear low-density polyethylene (HDPE/LLDPE) filled with untreated and surface treated nano-calcium carbonate (nCC) were prepared. The influence of isopropyl tri-(dioctylpyrophosphato) titanate (JN114) treatment of nCC on the morphology, mechanical, crystallization and flow properties of the nanocomposites were studied. The results of scanning electron microscopy (SEM) showed that JN114 treated nCC was better dispersion in the matrix than the untreated one. A fine dispersion of the treated nanoparticles in the nanocomposites was observed by transmission electron microscopy (TEM). The FTIR spectrum analysis revealed that the JN114 could change the surface properties of nCC, resulting in greater hydrophobicity of the surface and enhanced compatibility with nonpolar matrices. The tensile elastic modulus (E c ) and Izod impact strength (SIC) of nanocomposites increased with the increasing of nCC content while tensile fracture strength (σ b ) decreased. The JN114 treated nanocomposites had superior mechanical properties to those of the untreated ones. The compatibility of these nanocomposites was examined by DSC to estimate melting point (T m ) and crystallization temperature (T c ). Furthermore, the melt flow index (MFI) of the nanocomposite materials were measured. It was found that the MFI decreased with the addition of weight fraction of the nCC particles.  相似文献   

18.
TiO2/NBR-PVC hollow fibers were spinned by NBR casting solution blended PVC with nano-titanium dioxide (TiO2). The effect of NBR-PVC hollow fiber damping and mechanical properties aroused by loading TiO2 were studied. Results showed that the hollow fibers loaded TiO2 increased in tensile strength, storage modulus, stiffness and glass transition temperature, while decreased in tanδpeak and breaking tensile elongation. The damping of the TiO2/NRR-PVC hollow fiber were not only linked to the dosage of TiO2, but also related to the degree of dispersion in matrix.  相似文献   

19.
Mechanical properties of polyacrylonitrile (PAN) polymer can be significantly improved by the incorporation of graphene nano-sheets of different sizes. The graphite was exfoliated to graphene using sonic tip in the presence of N-methyl pyrrolidinone (NMP) as a solvent. Exfoliated graphene was separated from unexfoliated graphitic crystallites using selected speed (rpm) of centrifuge for specific time. The exfoliated graphene nano-sheets were classified into two different groups on the basis of flake size, (i.e. 1 μm and 3.5 μm). Then these graphene sheets were incorporated into PAN to study the effects of their flake size on mechanical properties. Different mechanical properties such as Young’s modulus, ultimate tensile strength (UTS) and elongation at break (dL at break) were studied. Young’s modulus and UTS improved more than 45 % and 25 %, for 3.5 μm graphene flake size respectively. While more than 40 % and 21 %, improvement in modulus and UTS for 1 μm graphene sheet were observed respectively.  相似文献   

20.
Well-aligned PMIA nanofiber mats were fabricated by electrospinning and then hot-stretching along the fiber axis was used to improve the mechanical properties of nanofibers in this paper. Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Differential scanning calorimetry (DSC) were used to characterize the morphology and properties of nanofibers. The results showed that the nanofibers became thinner and better alignment than the as-spun nanofibers after hotstretching, and the average diameter of the nanofibers decreased with the increasing of the tensile force. In the same time, hotstretching improved the crystallinity and T g of the as-spun PMIA nanofibers. The tensile strength and modulus of the hotstretched nanofiber mats peaked at ca.50 % and ca.196 % respectively at the tensile force of 12 N compared with the as-spun nanofiber mats.  相似文献   

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