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1.
As the sawmill industry strives towards customer orientation, the need for sorting of logs according to quality has been recognized, and automatic sorting based on measurements by three-dimensional (3D) optical log scanners has been implemented at sawmills. There is even a small number of sawmills using the X-ray log scanner for automatic log-sorting. At the log-sorting stage, the potential of the raw material to fulfil the needs has already been reduced by the decisions taken when the trees were bucked (cross-cut) into logs. Thus, the application of predictions of the boards’ properties at the bucking stage is desirable. This study investigates the possibility of predicting board values from logs based on 3D scanning alone and 3D scanning in combination with X-ray scanning of stems. This study is based on 628 logs scanned by computed tomography that make up the Swedish Pine Stem Bank. Simulated sawing of the logs gave product values for each log. Prediction models on product value were adapted using partial least squares regression and x-variables derived from the properties of the logs and their original stems, measurable with a 3D log scanner and the X-ray LogScanner. The results were promising. Using a 3D scanner alone, R 2 was 0.68, and using a 3D scanner in combination with an X-ray LogScanner, R 2 was 0.72.  相似文献   

2.

The aim of the study was to investigate the possibility of strength grading Norway spruce [Picea abies (L.) Karst.] saw logs on the basis of simulated X-ray LogScanner measurements and to evaluate the potential accuracy of X-ray LogScanner measurements of green heartwood density and percentage of heartwood. The study was based on 272 logs for strength grading and 29 logs for measurements of green heartwood density and percentage of heartwood. The logs were scanned using computed tomography (CT). After sawing, the modulus of elasticity (MOE) of the centre boards was measured using a strength-grading machine. The CT images were used for simulations of an X-ray LogScanner, resulting in simulated measurements of different variables such as diameter, taper, percentage of heartwood, density and density variations. Multivariate models for prediction of MOE were then calibrated using partial least squares (PLS) regression. The MOE of a log was defined as the mean value of the MOE of the two centre boards. The study showed that the simulated X-ray LogScanner measured the percentage of heartwood and green heartwood density with relatively high accuracy (R 2 = 0.94 and R 2 = 0.73, respectively, after removing two outliers) and that these and other variables measured by the simulated X-ray LogScanner could be used to predict the stiffness of the centre boards. These predictions were used to sort the logs according to the predicted MOE. When sorting out 50% of the logs (''high-strength'' logs), the percentage of C30 boards increased from 73% (all logs in the study) to 100% (only ''high-strength'' logs). The rest of the logs could then be divided into two groups, one of them with 100% C24 and C30 boards.  相似文献   

3.
Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. In sawmills the spiral grain in logs is judged manually. For research purposes the spiral grain in stems and logs is normally measured by destructive methods. In this study the spiral grain of the stems was measured nondestructively with a computed tomography (CT) scanner. Twelve Norway spruce (Picea abies) stems from two stands in Sweden were scanned with a CT scanner with one cross-sectional scan every 10mm along the stem. Concentric surfaces at various distances from the pith were reconstructed from the stack of CT images. In these concentric-surface images, which show various internal features of the log. the spiral grain angle was measured at different distances from the pith and at different heights in the stem. The destructive measurements of the spiral grain were carried out on disks from the top ends of the logs. On these disks the spiral grain was measured at different distances from the pith with a protractor. Finally, the results from the destructive method were compared with the results from analysis of the CT images. The nondestructive and destructive measurements were compared in pairs with the same radial and approximately the same height position in each pair. The correlations (r) between the two methods were 0.81 and 0.71. respectively, for the two stands. It was concluded that it is possible to measure the spiral grain angle nondestructively with a CT scanner.An outline of this study was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto  相似文献   

4.
Abstract

Growing markets for chopped firewood have created alternative uses for the by-products of sawmills. Based on empirical data and simulated results, the potential of birch (Betula pendula Roth, Betula pubescens Ehrh.) from commercial thinnings for combined industrial production of sawn timber and firewood billets was investigated. In the simulations, different sawing patterns were used for logs intended to combine production of sawn timber and billets for chopped firewood (‘sawlogs’), and for logs intended only to firewood production (‘firewood logs’). Finally, economical feasibility analysis was done concerning the differences between the sawmills’ traditional business concept and the novel concept combining sawn wood and firewood production. The bucking results for the volume yield of different timber assortments varied only slightly between the different bucking options, i.e. the combinations of timber assortments. The main differences in the volumes of timber assortments were due to the stand type where the birch trees were sampled (planted, naturally regenerated, mixed birch–spruce). In the sawing procedure, the output of sawn timber varied between 24% and 42% of the log volume in the sawlogs, depending on the log diameter class. As the volume yield of sawn timber and firewood billets was counted together in the case of sawlogs, the log consumption was c. 1.75 m3 of roundwood per 1 m3 of sawn timber and firewood billets. In the case of the firewood logs, the log consumption rate was considerably lower, only c. 1.35. The economic calculations showed that using the firewood approach in sawing may increase the net added value of products by €1.9–5.4 m?3 of logs, depending on their diameter class. As a conclusion, parallel production of sawn timber and firewood from logs from the first and second commercial thinning of birch-dominated stands is a concept that could work as an alliance between a sawmiller and a firewood entrepreneur. The concept could be competitive compared with both traditional sawmilling and production of chopped firewood.  相似文献   

5.
The purposes of this study were to accumulate fundamental data on wood properties within large Sugi logs and to take applicable variations in wood properties into consideration for sorting logs and sawing patterns. The characteristics of basic density, moisture content, growth ring width, and microfibril angle (MFA) were measured and the relationship with log and lumber quality was examined. It was considered reasonable to estimate the lumber moisture content based on the moisture content of heartwood rather than that of whole logs, especially when producing large-sized lumber. The MFA reached a constant value before the 15th ring, and within a distance of 10 cm or less from the pith. Since the E fr of lumber correlated with that of the log affected by MFA, it would be possible to produce lumber with a higher E fr from the outer position of the log, based on selecting a log above the E fr . Since the MFA would also affect the lumber warp, a sawing pattern avoiding the area around the pith or enlarging the rough sawn size when a large warp was expected could be effective in improving the lumber quality. To improve the lumber quality, not only one but also multiple wood properties must be applied to the sawing pattern.  相似文献   

6.
Abstract

The objective of this study was to develop a method for reconstruction of parametrically described whorls and knots from data possible to extract from industrial scanning of logs, using X-ray scanners. The method was conceived using the logs in the Swedish Pine Stem Bank as a foundation, and was based on a few predictor features extracted from these logs; namely whorl volume, distance between whorls and distance between pith and surface. These features were not measured in images but calculated from existing parameterised knots. Simulated test sawing shows that the reconstruction method results in a representative model of the knot structure in the log, when considering the grade distribution of the sawn timber produced by the simulation program. The results of this study could, for instance, be used for improved online quality predictions at sawmills. One step in this direction is to use industrial X-ray data to enlarge the amount of log data available for sawing simulation research. Future work can, therefore, focus on developing a practical application of the results presented here.  相似文献   

7.
In an attempt to develop a better understanding of the effect of knottiness on the yield of logs for sawn timber products, the present study examines the position and geometrical characteristics of 429 knots found in seven Norway spruce (Picea abies (L.) Karst) middle logs from southern Finland. The raw data used in this study were in the form of coordinates of points located on the knot surface recorded in a cylindrical (R, L, T) reference frame. The data were smoothed using a non linear three‐dimensional model. A curvature analysis of the knot pith was used to differentiate the curved and straight portions of the knots. This analysis made possible calculation of knot angles, symmetry, ovality and volume. The major finding of this study is the uneven distribution of knots around the log circumference. Nearly 50% of the total knot volume was concentrated in one‐third of the log facing the south‐east. Knots were also more prominent in higher portions of the logs studied. These observations support the argument that the uneven distribution of knots offers potential for improving the grade yield of timber sawn from trees harvested in high‐latitude countries.  相似文献   

8.

The use of new technology such as 3D scanners for measuring log shape at sawmills is increasing. These scanners can provide a detailed model of log shape and evenness of the log mantle area. These data can be used for optimizing yield but also for predicting quality of the sawn goods. This report presents a model for quality - related log features based on data from a 3D log scanner. The model includes routines for development of variables related to four categories of log properties: surface unevenness, log taper, cross - sectional out - of - roundness and straightness. In total, 230 Scots pine (Pinus sylvestris L.) logs are used for developing and validating logistic regression models for sorting logs into classes of log type and knot size. The models are tested on validation data: 97% of the logs were sorted correctly according to log type and 79% were sorted correctly according to knot size.  相似文献   

9.
As sawmills become increasingly efficient, the importance of focusing on value recovery becomes obvious. To maximize value recovery, sawmills require the ability to sort logs according to quality. This study compares four different combinations of three-dimensional (3D) and X-ray scanning that can be used to grade logs automatically. The study was based on 135 Scots pine (Pinus sylvestris L.) logs that had been scanned with both a 3D scanner and an X-ray scanner with two X-ray sources. The percentage of boards with correct grade sawn from automatically graded logs varied from 57% when using only 3D scanning to 66% when using a combination of 3D scanning and X-ray scanning in two directions. The highest possible result, with ideal log grading, was 81%. The result also shows that the combination of a 3D scanner and one X-ray direction results in higher accuracy than a scanner based on two X-ray directions.  相似文献   

10.
  • ? The board distortion that occurs during the sawing and the drying process causes major problems in the utilisation of sawn timber. The distortion is highly influenced by parameters such as spiral grain angle, modulus of elasticity, shrinkage, growth stresses and sawing pattern.
  • ? In this study a finite element simulation of log sawing and timber drying was performed to study how these parameters interact to affect board distortion. A total of 81 logs with different material combinations were simulated. From each simulated log four boards with different annual ring orientation were studied.
  • ? The results showed that the elastic modulus, shrinkage coefficient and growth stresses had a large influence on the final bow and spring deformation. After sawing of the log into boards, the release of growth stresses was the main contributor to the bow and spring deformation. For boards with low modulus of elasticity, the bending distortion became larger than for the boards with high modulus of elasticity. The twist deformation was very small after sawing but increased significantly during drying of the boards. The results showed that spiral grain angle and the board location within the log were the main contributors to the twist deformation.
    •   相似文献   

    11.
    Abstract

    Quality sorting of sawlogs based on three-dimensional (3D) or X-ray scanning or a multivariate combination of variables from both methods may be used to decrease the production of off-grade products carrying unwanted combinations of dimension and grade. There is, however, potential for further improving the sorting accuracy if 3D and X-ray raw data are combined at an early stage using path length compensation. From the measured 3D shape, a good estimate of the length of each X-ray path through the log can be made, enabling the calculation of a log density profile from the measured X-ray attenuation. The effect of this technique on heartwood diameter measurements of 423 Scots pine (Pinus sylvestris L.) logs was evaluated. By the addition of 3D data to the X-ray data it was possible to raise the predictability of the heartwood diameter from R 2=0.84 to 0.95 and to improve the root mean square error from 17 mm to 9.3 mm, primarily because of the enhanced contrast between heartwood and sapwood.  相似文献   

    12.

    Context

    The commercial feasibility of sawmilling depends on the expected volume and value of sawn planks. Models that predict the volume of sawn timber of a particular quality and produced from logs of known characteristics are therefore very useful.

    Aims

    The objectives were to study variation in sawing yield and to obtain models that predict lumber volume and grade recovery on the basis of easy-to-measure predictor variables of saw logs.

    Methods

    Forty-six oak trees growing in Galicia (NW Spain) were felled and cut into logs. The logs were visually graded and sawn mainly into quartersawn planks, which were dried, planed and visually graded for structural purposes.

    Results

    The total volumetric sawing yield was 47.6 %. The sawing yield for planks of structural dimensions (cross-section, 70?×?120 or 70?×?170 mm) was 43.4 %, but decreased to 8.4 % for structural sized and quality grade beams because of wane and biotic damage in many pieces. Log grade did not significantly affect sawing yield in the sample analysed, despite the wide range of diameter over bark at the smallest end in the sampled logs (22–77 cm). The sawing pattern affected total sawing yield (F?=?4.913; p value?=?0.001) and the sawing yield for structural planks (F?=?6.142; p value?=?0.0002); radial sawing with one cut and live sawing of half logs provided the highest yields. Three models were proposed for estimating sawn volume in timber products, with the small-end log diameter over bark as the predictor variable and R adj 2 between 0.31 and 0.78 (p value?<?0.01).

    Conclusion

    For the purpose of producing oak timber destined for structural use, the presence of bark and sapwood in planks must be reduced in the sawing process; this would decrease the total lumber recovery but increase the timber value yield. Air drying must be accelerated to reduce biotic damage in sawn planks. Geometric mean diameter over bark at the smallest end (d) outperforms other measures as a predictor variable for total or structural sawn timber volume.  相似文献   

    13.
    A theory has been developed for calculating the twist that develops in boards during drying without restraint, as well as the deformation in cross-section that accompanies the development of twist. Calculations require a knowledge of only a limited number of parameters: width, thickness and length of the board, annual ring orientation, distance from the pith, radial, tangential and longitudinal shrinkage coefficients, and the variation of spiral grain angle (SGA) with distance from the pith. The theory is derived from geometrical and physical principles and shows that a complicated interaction between all the above parameters gives rise to twist. A novel coordinate system is used that is better adapted to the fact that spiral grain lies at an angle to the log axis rather than the usual Cartesian or cylindrical polar coordinates. Unlike the finite element models that have recently been developed this theory does not allow for the effect of stresses that develop in a board, although the theory in its present form can easily be extended to incorporate this effect. The advantage of this theory over the more exact finite element models lies in its educational value in that it clearly identifies the mechanisms that are responsible for twist. An associated MS Excel spreadsheet allows rapid analysis of different scenarios such as the effect on twist of changing the shrinkage coefficients, annual ring orientations and moisture content. The theory predicts that for radiata pine 100×50 mm boards maximum twist occurs near the pith, and that the direction of twist reverses when the distance from the pith is greater than about 120 mm. These predictions are shown to agree with experiment. The theory also predicts that if a radiata pine log is live-sawn (through-and-through sawn) there will be two regions in the mature wood where the quartersawn boards will have large negative twist values, but that this can be avoided by cant- or grade-sawing. In contrast, the theory also predicts that if the SGA is constant at 4° from pith to bark, board twist will decrease smoothly from pith to bark for all annual ring orientations without ever becoming negative.  相似文献   

    14.
    Abstract

    Wood, as a natural material, has favourable properties in both technical and aesthetic aspects. Due to its inherent variability, production of high-quality sawn timber demands adequate control of log conversion, which is feasible with computed tomography (CT) log scanning. Existing appearance grading rules for sawn timber might not fully reflect people's visual perception of wood surfaces, and therefore, an alternative, more perception-oriented appearance classification could be beneficial. An appearance classification of sawn timber based on partial least squares discriminant analysis (PLS-DA) of knot-pattern variables was developed and tested. Knot-pattern variables derived from images of board faces were used in training PLS-DA models against an initial classification of the board faces previously established by aid of cluster analysis. Virtual board faces obtained from simulated breakdown of 57 CT-scanned Norway spruce logs were graded according to the developed classification. Visual assessment of the grading results indicated that the classification was largely consistent with human perception of board appearance. An initial estimation of the potential to optimize log rotation, based on CT data, for the established appearance grades was derived from the simulations. Considerable potential to increase the yield of a desired appearance grade, compared to conventional log positioning, was observed.  相似文献   

    15.
    The sawmill industry is a very important link in the Mozambique forest products value chain, but the industry is characterized by undeveloped processing technology and high-volume export of almost unrefined logs. The low volume yield of sawn timber has been identified as a critical gap in the technological development of the industry. To improve the profitability of the industry, there is thus a need to develop methods and techniques that improve the yield. In this paper, different positioning of logs prior to sawing and the possibility of increasing the volume yield of crooked logs by bucking the logs before sawing have been studied. A computer simulation was used to study the cant-sawing and through-and-through sawing of the logs to determine the volume yield of sawn timber from the jambirre (Millettia stuhlmannii Taub.) and umbila (Pterocarpus angolensis DC.) species. The optimal position, i.e. the position of the log before sawing that gives the highest volume yield of sawn timber for a given sawing pattern when the positioning parameters, offset, skew and rotation, are considered gave a considerable higher volume yield than the horns-down position. By bucking very crooked logs and using the horns-down positioning before sawing, the volume yield can be of the same magnitude as that obtained by optimal positioning on full-length (un-bucked) logs. The bucking reduces the crook of the logs and hence increases the volume yield of sawn timber.  相似文献   

    16.
    When disjoining a log, several factors affect the value of the sawn timber. There are log features, such as outer shape, knots, rot, and so on. There are also sawing parameters, such as sawing pattern, log position, and so on. If full information about log features is available, sawing parameters can be adapted in order to maximize product value in sawmills. This is soon possible, since computed tomography (CT) scanners for the sawmill industry are being realized. This study aimed at investigating how CT data can be used to choose rotational position, parallel displacement, and skew of sawlogs, to maximize the value of the sawn products. The study was made by sawing simulation of 269 CT scanned logs of Scots pine (Pinus sylvestris L.) and Norway spruce (Picea abies [L.] H. Karst.). The results showed that value recovery could be improved by 13% in average, compared to a sawing position based on log outer shape, and 21% compared to sawing logs centered and horns down. It can be concluded that a CT scanner, used in a sawline to optimize sawing parameters, has a large potential for increasing value recovery and thus profit.  相似文献   

    17.
    The accuracy of measuring the outer shape of Scots pine (Pinus sylvestris L.) saw logs with an X‐ray LogScanner has been compared with the accuracy of using a 2‐axis optical scanner, a 3‐axis optical scanner and an ideal 3‐D optical scanner. The different scanners were simulated using computed tomography (CT) data from the Swedish Stem Bank. The outer shape of 60 saw logs was measured every third centimeter. The error attributable to bark when using optical scanners was simulated separately. The results from the simulations showed that when measuring the outer shape on bark, the X‐ray LogScanner facilitated measurement of the minimum shadow diameter with the same accuracy as with a 3‐D optical scanner. The results also showed that the potential of combining the X‐ray LogScanner with a 3‐D optical scanner should be investigated.  相似文献   

    18.
    Abstract

    Twist in wood, being closely related to spiral grain, may cause serious problems in building structures, furniture and joinery. It is therefore of great interest to sort out, at an early stage in the manufacturing process, trees, logs and boards that have an excess of spiral grain. The spiral grain pattern is described by a helical deviation of the fibre direction in relation to the longitudinal direction of a living tree or a log and seems to be an indicator for other defects such as compression wood. Remote microwave sensing of spiral grain has received a lot of interest during the past two decades. Its development has been impeded by the large variation with moisture content of the microwave properties of wood and by the complexity in modelling the electromagnetic field in a log with spiral grain. A review is presented of a direct method with no requirement for information on moisture content for boards. This procedure has recently been generalized to cylindrical logs and trees having a constant slope of the grain. A further generalization is presented here to allow for the normal spiral grain pattern with radially changing slope of grain in wood under bark. Based on this theory, a measurement procedure is proposed for the detection of wood grain angle with radial dependence, requiring no information on moisture content in the sapwood, which is also applicable to completely or partially frozen wood. A suitable application would be an instrument to use in the forest for measurements on living trees or logs.  相似文献   

    19.
    Age trends in variance components and heritability were estimated from the spiral grain angle of rings 2–25, as counted from the pith in hybrid larch (Larix gmelinii var. japonica × Larix kaempferi) F1. Age-age genetic and phenotypic correlations and the optimum selection age for spiral grain were also calculated. Wood samples were collected from 95 29-year-old trees belonging to 19 full-sib families in a progeny test plantation in Hokkaido, northern Japan. Spiral grain angle data were obtained by the splitting method. Mean grain angles at growth rings used for the analyses were calculated as the arithmetic mean of angles up to respective rings. Generally, the additive genetic variance for mean grain angle decreased with increasing ring number. Although dominance variance was comparatively high near the pith, it decreased to zero in subsequent growth rings. Highest heritability estimates of mean grain angle occurred at ring 4 and then declined with age, ranging from 0.45 down to 0.20. Age-age phenotypic correlations were higher than genetic correlations, especially those involving early growth rings. Optimum selection ages for spiral grain based on genetic and phenotypic correlations were estimated as 3 and 4 years (cambial age), respectively, in which maximum gain efficiency per year were obtained.  相似文献   

    20.
    Abstract

    During drying, timber changes its shape, mainly as a result of specific properties such as shrinkage anisotropy, radial differences in longitudinal shrinkage and spiral grain. The distortion, causing severe downgrading, can be reduced by restraining the timber and by using special drying schemes. The research described here is related to a project on the improvement of shape stability of Norway spruce. In the present part, different larch species from three stands were dried at high temperatures (80, 120 and 170°C). The effects of restraint during presteaming, drying and steaming on short-term twist reduction were investigated. The permanency of drying distortions was investigated in subsequent moisture cycling. Results showed a clear dependency of twist on the distance to pith. Restrained specimens sawn close to pith experienced reduced twist. This twist reduction was permanent during subsequent moisture variations. Drying temperature did not significantly influence twist and twist amplitude in moisture cycling.  相似文献   

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