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1.
A dynamic model of NGW helical planetary gear transmission for high-power wind turbine gearbox is established by considering these factors as errors of gears and time-varying mesh stiffness by using mass centralized method. Moreover, the random wind velocity is simulated as external seismic excitation making the results more conform to practical condition. And on this basis, this system is optimized for minimum gearbox volume and minimum component torsional acceleration with the restriction of reliability and strength restrain. The result indicates that the optimized parameters make gear transmission lightweight and the dynamic property improved so as to reduing vibration and noised.  相似文献   

2.
Dynamic optimization design of gear transmission system for wind turbine   总被引:1,自引:1,他引:0  
The differential equation which governs the behavior of the gear transmission system of 1.5 MW wind turbine is established. The external excitation caused by wind speed fluctuation is discussed and the internal excitation due to time varying mesh stiffness and comprehensive error is also analyzed. The calculating formulations of the harmonic balance method of nonlinear dynamic equations are presented. Then, the multi objective dynamic optimization model is developed to minimize the value of vibration acceleration and the overall volume. The optimization of a practical example using mixed discrete combined programming is performed. The result shows that the proposed method of modeling and optimization design can effectively reduce the wind turbines gearbox vibration levels and weight.  相似文献   

3.
针对一级行星两级平行轴风电齿轮传动系统,综合考虑齿轮时变啮合刚度、啮合阻尼、传递误差等因素,建立31个自由度的弯扭轴耦合集中参数动力学模型,采用变步长Runge-Kutta法对系统动力学微分方程进行求解,得出齿轮传动系统各级传动误差;借助软件建立风电齿轮箱刚柔耦合动力学模型,并导入传动误差,采用模态叠加法求得齿轮箱轴承支反力,并将其作为声振耦合模型的边界条件,采用声学有限元法对风电齿轮箱进行振动噪声预估,并与试验结果对比分析,两者吻合良好。  相似文献   

4.
On the basis of a planetary transmission, a novel hydrodynamic speed controlled transmission system for wind turbines with large capacity is presented. The new drive train consists of wind rotors, planet accelerators, hydro-mechanical and synchronous generators. The dynamic mathematical model of the drive train is established. The digital simulation of speed regulation characteristics for hydrodynamic speed controlled system is studied by using Matlab/Simulink. The simulation results show that continuously variable transmission and fixed speed control can be achieved, and the drive train works well in stability and dynamic performances. They can increase the power yield from the wind, smooth the electric power output, and alleviate the load peak in the new drive train .  相似文献   

5.
In order to research the offshore wind turbine which operates in harsh environment with transient and variable working conditions, the system is simulated and analyzed by simulation technology. The aerodynamic load of wind turbine is calculated by applying GDW theory and wave load is calculated by applying Airy wave theory. The drive chain is programmed in Matlab/ simulink and the flexible multi-body model of the wind turbine is built in Adams. The combined simulation of the wind turbine is carried out. The results of a 5 MW offshore wind turbine show that the method has excellent ability to simulate the performance almost the same as software Bladed result.  相似文献   

6.
A purely torsional dynamic model of multi-stage planetary gear trains is developed to investigate the dynamic characteristics of the transmission system in shield machine cutter drive. In the model,phase difference between mesh stiffness and error among each stage caused by different initial mesh positions is considered,and other factors such as component bearing stiffness,time-varying mesh stiffness and error are considered as well. Inherent characteristic analysis shows there are more unique and diverse vibration modes in multi-stage planetary gear trains than in single-stage planetary gear trains. Through dynamic response analysis,time-domain and frequency-domain response of dynamic meshing force of each stage is obtained. As the frequency of exciting force of medium-speed and high-speed stage is in proximity to the natural frequency of the system,harmonic resonance tends to occur,which needs to be paid great attention to. Dynamic factors of each stage are also computed and prepare the ground for the dynamic optimizing design of planetary gear trains.  相似文献   

7.
Taking the sliding bearing into account, the lateral vibration analysis models of two single rotor were built respectively using the transfer matrix method. The transmission matrix of herringbone gear coupled unit is derived. Using whole transfer matrix method, the lateral torsional coupling analysis model of herringbone gear rotor system is set up, and the vibration characteristics of gear rotor bearing system in gas turbine is analyzed. Through numerical calculation and anlysis, the eigenvalue of gear rotor system, the Logarithmic decrement and the critical speed are obtained. The result shows that the working speed of this gear rotor bearing system is far away from the critical speed, therefore the system is stable and safe.  相似文献   

8.
The wind turbine bearing runs under complicated loading and vibration condition and its design and analysis is a developing and crossing discipline. The typical main bearing arrangements for wind turbine are compared, including the 3-point arrangement with spherical roller bearing, double-row tapered roller bearing and cylindrical roller bearing, two single-row tapered roller bearings. The various factors including the wind turbine type, loading, cost and weight are considered in the design of wind turbine drive train. The influencing factor of bearing reliability and the relationship between wind load, drive train and bearing are studied. Based on an example of bearing reliability, the influence of complicated topography on wind load and bearing life is analyzed. The commonality of the wind farms with wind turbine failure is found, i.e. the topology and the wind condition of most wind turbine sites are very unfavorable, e.g. with sleep slope, not enough distance between adjacent wind turbines. Such factors can cause abnormal wind shear and turbulence, which can bring unexpected load onto the bearing. The key factors in the analysis procedure of topography and wind resource are discussed.  相似文献   

9.
In order to fully research the effects of external excitations, such as wind speed, wind direction and voltage disturbance, on a grid connected wind turbine with doubly fed induction generator, a co-simulation model of MW-class wind turbine system is established by using Simpack and Matlab/Simulink software. Also, by considering the actual control strategies in the process of simulation, the relationship between external excitations and mechanical system is studied. According to time-domain simulation under the turbulent wind condition, the dynamic meshing forces of gears are analyzed. Besides, the vibration responses of tower are calculated under the different external excitations. Research results lay a foundation for dynamic performance optimization and reliability design of a wind turbine.  相似文献   

10.
Wind turbines operate in harsh environment with transient and variable working conditions. As a result, wind turbines are complicated, nonlinear, uncertain systems. Modeling and analysis of these systems are crucial to their design. Based on MATLAB, a new dynamic simulation model of a stalled wind turbine was presented. The blade element momentum theory and the state space method were programmed into MATLAB/SIMULINK to calculate wind turbine aerodynamic performance. The generator was also modeled in MATLAB/SIMULINK, taking the coupling between the generator and the rotor speed into consideration. Based on the proposed MATLAB model, an analysis of a 600 kW wind turbine was carried out. The calculation values were compared with the measured data. The results indicate the correctness of the proposed MATLAB model. The simulation model can be applied to optimize design and control of stalled wind turbines.  相似文献   

11.
The aerodynamic characteristic of wind turbine is calculated by applying the Blade Element Momentum(BEM) theory.Also finite element mode analysis is done for the tower and the rotor.Then the multi-dynamic model of the wind turbine is built in Adams.Also the drive chain is calculated by applying state space method and programmed in Matlab/ Simulink.With that the combined simulation of vibration characteristics is carried out on the base of MATLAB/Simulink and ADAMS,in which the transmission effects and aero-elasticity coupling is fully considered.The results show that the method is able to simulate the vibration characteristic almost the same as software Bladed,which is well-known for analyzing performance and loads for the design and certification of wind turbines.  相似文献   

12.
This paper develops a generalized 3-dimensional 14-DOF dynamic model for hypoid gear which considers the time-varying friction coefficient and lubrication situation. We propose a mixed elastohydrodynamic lubrication(EHL) friction model of hypoid gear tooth contact to reflect the realistic lubricant situation in gear transmission system consisted of full film contact and asperity contact. Under the mixed lubrication condition, the effects of time-varying friction coefficient on gear dynamic is analyzed. The load sharing coefficient is used to calculate the instantaneous friction coefficient at each contact point along the contact path. Friction coefficient model based on mixed elastohydrodynamic lubrication(Mixed EHL) is incorporated into the dynamic model to predict the dynamic mesh force and transmission error with constant and time-varying friction coefficient. The simulation results under a wide range of speed and load show that the time-varying friction coefficient has a marginal effect on the dynamic response.  相似文献   

13.
Since the wind turbines are installed on the flexible support tower, the drive train of the wind turbines runs under severe work conditions with varying wind directions and loads. So its failure rate is high and it is the bottle neck of the wind power development. This work presents a study which takes the coupling effect of oscillating of tower barrel and the twisting vibration of driven train into account. Using the lumped parameter method, a coupled dynamic model for the megawatt wind turbine drive train is built by considering the flexible tower barrel support effects. Then, the dynamic characteristics of the megawatt wind turbine drive train are analyzed. The Campbell chart is used in this research to analyze the potential resonance points. And the potential resonance frequencies between the cutting in and cutting out rotational speed of the drive train are obtained. Finally, Simpack is used to analyze the dynamic characteristics of drive train and verify the correctness of the proposed method.  相似文献   

14.
Reference efficiency of a pair of gear drive without planetary motion is the base to calculate efficiency of the whole planetary gear train. The authors find reference efficiency for speed increase is higher than that of the same drive used for speed reduction. This is different from the earlier viewpoint. New equations are derived for correctly calculating the reference efficiency of spur gear and helical gear with internal conjugate and external conjugate either in the state of speed increase or speed reduction respectively. The equations are also used to calculate efficiency of 2K-H planetary gear train.  相似文献   

15.
Based on pitting strength, some approaches to enhance power density of gearboxes for wind turbines are discussed. The calculation load is greatly reduced by power division. Allowable stress numbers are effectively increased by improving property of quality materials, precision heat treatment or shot peening. Load capacities can be also obviously enhanced by improving the tooth shape of morphology optimization of tooth root, tooth correction or superfinishing of tooth surface. The center distance is effectively decreased by minishing minimum allowable safety factor or enlarging face width. The power density of gearbox can be further improved by means of structure optimization of planet carrier or uniform load of planetary gear transmission.  相似文献   

16.
Dynamic analysis of wind turbine gearbox   总被引:1,自引:0,他引:1  
By inputting reduced matrix of stiffness and mass, a dynamic model including flexible housing, ring gear and carrier for a 3 MW wind turbine gearbox is established based on MASTA. And analysis results show that the kinetic percentage of housing is maximum near the gear mesh frequency and response is maximum at the 1st mesh frequency of HSS gear. The analysis results show certain agreement with vibration test results. This paper can provide reference for avoiding vibration in gearbox design.  相似文献   

17.
A dynamic model of transmission system for a marine gear is established considering time-varying mesh stiffness, mesh damping and tooth composite error. The solution efficiency is improved by taking contact line length change of gear pair instead of instantaneous gear mesh stiffness change and making mesh damping and tooth surface equivalent to viscous damping. Multi-objective dynamic optimization design is put into practice to improve the marine gear transmission system using vibration acceleration and mass as target function. The results show that the optimization method can effectively reduce the vibration level and mass of marine gear.  相似文献   

18.
It is very difficult to build the accurate mathematical model of the wind turbine generator system because of the uncertainty of air kinetics and the complexity of power electronics, especially when the wind speed changes abruptly or there is a disturbance. But the classical control needs the model. Using neural network controller to the wind turbine generator system can overcome these difficulties. The wind speed can be followed and the maximum power can be obtained under low wind speed by using the power coefficient curve BP neural network and the optimum pitch angle BP neural network. The maximum power can be kept and under the allowed range in the condition of high wind speed. The simulation model and result are given under the environment of MATLAB. The fluctuation of wind speed can be controlled and the disturbance can be cancelled by BP neural network controller.  相似文献   

19.
The manufacturing quality and technology of gearbox, which is a core component, is the key guarantee for the superior performance of wind turbine. Wind turbine gearbox manufacturing is a comprehensiveness technique involved multiple disciplines. To realize the digital lean manufacturing, the in-depth research on the fundamental process theory and the process control method should be carried out by taking full advantage of the existing techniques. Also, some new technologies, new processes and new materials should be investigated and applied. By considering the structural features and the actual operational condition for wind turbine gearbox and combining production practices, the requirements and characteristics of the process techniques are summarized. The research state, existing problems, applications and development tendency of high-performance wind turbine gear manufacturing, housing manufacturing and planet carrier manufacturing are analyzed. Then some methods are proposed to improve the manufacturing efficiency and control the heat treatment deformation. Finally, the test techniques for wind turbine are introduced. It has project practical significance for the manufacturing of wind turbine gearboxes.  相似文献   

20.
The double drive hoist reducer developed in the planetary gear is a new generation of energy saving and environment protecting hoist product. The multi flow transmission system theory of hoist is analyzed. With the theory and method of bond graph,a bond graph model with coupled vibration is established for hoist multi flow transmission system for the first time. The state equation of the system is developed and dynamic simulation analysis is also carried out. The internal changing law and relationship of the system for the state variable are got. Therefore, the dynamic properties and gearing features of this system are revealed comprehensively. The research results can provide the dynamic analysis method and design basis for multi flow transmission system of hoist.  相似文献   

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