首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到20条相似文献，搜索用时 31 毫秒
1.
Injection molding has been widely used in the manufacturing of various polymer products, including housewares, home appliances, and automotive parts. A disposable medical device based on polymeric material at a low cost is another important area for injection molding. The numerical analysis was performed to predict the potential problem, often occurring during the manufacturing process of the medical device. Computer-aided engineering model was developed using industry-standard molding software, MOLDFLOW®. The flow pattern of the molten polymer was investigated in the replication of butterfly shaped Catheter Support for various catheterization. The flow pattern and temperature distribution of the molded part were investigated through a series of analysis. The results of analysis with original design predicted non-uniform polymer flow with a poor weld line, unbalanced cavity filling, and uneven temperature distribution of the part. An appropriate gate location to achieve uniform flow pattern for mold filling was determined on the base of the predicted results and experience, considering the performance of the product and limitation of the production.  相似文献   

2.
Hot embossing is one of the most popular fabrication methods to replicate polymer microdevices in the field of micro-fluidics and micro-optics. Numerical models for hot embossing were constructed to analyze the advance of flow front of the molten polymer using commercial software, DEFORM-2D. A hemisphere tipped post, used as an alignment structure in the assembly of micro devices, was modeled to demonstrate the flow behavior of the molten polymer in mold filling. Hot embossing experiments were performed to validate the feasibility of the numerical models. Most of the simulations showed agreement with experiments. The mold filling was estimated with the heights of the embossed posts in the analysis. No significant mold filling with the molten polymer was observed below the glass transition temperature of 105 °C. The mold cavity was completely filled with the polymer at the molding temperature of 137.5 °C and 150 °C while the embossing forces were 300, 600, and 900 N.  相似文献   

3.
Single-use foam packaging is used by manufacturers to protect and preserve a wide array of food and industrial products. Starch is one possible alternative material for making foam products. Starch-based foam was made using a compression/explosion process to study its properties and potential for single-use packaging. A feedstock was first prepared which consisted of wheat (WS), corn (CS) or potato starch (PS) that was formed into aggregates (1–3 mm) and conditioned to moisture levels ranging from 8 to 20%. The conditioned aggregates were loaded in an aluminum compression mold heated to 230°C and compressed for 10 s with 3.5 MPa force. The force was instantaneously released resulting in an explosive release of steam as the starch feedstock expanded and filled the mold. The moisture content of the feedstock influenced the density and compressive properties of the foam. Wheat, corn and potato starch feedstock with 17, 17 and 14% moisture content, respectively, produced foam with some physical and mechanical properties similar to those of commercial food containers. The starch foam had the general shape of the mold and appeared similar to polystyrene. The microstructure of the foam revealed a cellular structure with mostly closed cells less than 1 mm in diameter. However, some regions of the foam had a microstructure similar to that of expanded polystyrene except that the cells were much smaller (<0.1 mm).  相似文献   

4.
Flow analysis of profile extrusion is essential for design and production of a profile extrusion die. Velocity, pressure, and temperature distribution in an extrusion die are predicted and compared with the experimental results. A two dimensional numerical method is proposed for three dimensional analysis of the flow field within the profile extrusion die by applying a modified cross-sectional numerical method. Since the cross-sectional shape of the die is varied gradually, it is assumed that the pressure is constant within a cross-sectional plane that is perpendicular to the flow direction. With this assumption, the velocity component in the cross-sectional direction is neglected. The exact cross-sectional shape at any position is calculated based on the geometry of standard cross-sections. The momentum and energy equations are solved with proper boundary conditions at a cross-section and then the same calculation is carried out for the next cross-section using the current calculated values. An L-shaped profile extrusion die is produced and employed for experimental investigation using a commercially available polypropylene. Numerical prediction for the varying cross-sectional shape provides better results than the previous studies and is in good agreement with the experimental results.  相似文献   

5.
This work developed biodegradable foam trays from cassava starch blended with the natural polymers of fiber and chitosan. The kraft fiber at 0, 10, 20, 30 and 40% (w/w of starch) was mixed with cassava starch solution. Chitosan solution at 0, 2, 4 and 6% (w/v) was added into starch/fiber batter with 1:1. Hot mold baking was used to develop the cassava starch-based foam by using an oven machine with controlled temperature at 250 °C for 5 min. Results showed that foam produced from cassava starch with 30% kraft fiber and 4% chitosan had properties similar to polystyrene foam. Color as L*, a* and b* value of starch foam tray was slightly increased. Density, tensile strength and elongation of the starch-based foam were 0.14 g/cm3, 944.40 kPa and 2.43%, respectively, but water absorption index (WAI) and water solubility index (WSI) were greater than the polystyrene foam.  相似文献   

6.
以杂交水稻冈优527为材料,研究了水稻在三角形强化栽培、正方形强化栽培、抛秧栽培和常规高产栽培等不同栽培方式下的生理指标、灌浆特性及产量。结果表明,在三角形强化栽培技术体系下适宜密度的水稻群体具有独特的优势:在关键生育时期叶面积指数(LAI)较大,齐穗后剑叶衰老减缓,光合速率较高,能够充分发挥个体生长优势,贮存积累并向穗部转运较多的光合同化产物,不仅保证了强势粒的灌浆,而且弱势粒灌浆也较为顺畅,产量构成因素得到优化配置,从而获得高产。  相似文献   

7.
Residual stresses were predicted by a flow analysis in the mold cavity and residual stress distribution in the injection molded product was measured. Flow field was analyzed by the hybrid FEM/FDM method, using the Hele Shaw approximation. The Modified Cross model was used to determine the dependence of the viscosity on the temperature and the shear rate. The specific volume of the polymer melt which varies with the pressure and temperature fields was calculated by the Tait’s state equation. Flow analysis results such as pressure, temperature, and the location of the liquid-solid interface were used as the input of the stress analysis. In order to calculate more accurate gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise direction was predicted in two cases, the free quenching and the constrained quenching, under the assumption that the shrinkage of the injection molded product occurs within the mold cavity and that the solid polymer is elastic. Effects of the initial flow rate, packing pressure, and mold temperature on the residual stress distribution was discussed. Experimental results were also obtained by the layer removal method for molded polypropylene.  相似文献   

8.
In this paper, a multi-objective genetic algorithm based on the numerical simulation of the polymer flow is proposed to optimize the geometry parameters of the coat-hanger die with uniform outlet velocity and minimal residence time. The vector evaluated GA method is used to find the parameter values for obtaining the uniform outlet velocity and minimal residence time, where the manifold angle, the land height and the slot gap are chosen to be the design variables, the outlet velocity and the residence time are obtained by simulating the three-dimensional and isothermal polymer flow in the coat-hanger die. The stochastic universal sampling (SUS) is adopted to select the new population which is representative of a coat-hanger die. The optimal geometry parameters of the coat-hanger die achieved in the 30th generation among 20 individuals of each generation, which showed that the manifold angle and the gap slot were the most influencing design parameter on the coefficient of variation (CV) value of outlet velocity and residence time.  相似文献   

9.
In this study, nonwoven fabrics were developed for the replacement of polyurethane foams in car interiors, in particular, cushioning materials for car seats. Polyethylene terephthalate (PET) hollow fibers and two types of bicomponent binder fibers were used to manufacture automotive nonwovens by carding processes and then post-bonding processes, such as needle punching or thermal bonding. The physical and mechanical properties of nonwovens were thoroughly investigated with respect to the effects of binder fibers and bonding processes. The tensile strength and elongation for nonwovens were found to be significantly improved by combined needle punching and thermal bonding processes. In addition, the nonwoven cushioning materials were characterized in terms of hardness, support factors, and compressive and ball rebound resilience. The nonwovens showed greater hardness than the flexible PU foam. However, support factors over 2.8 for the nonwovens indicated improved seating comfort, along with better seating characteristics of greater resilience and air permeability in comparison with the PU foam.  相似文献   

10.
Softwood kraft lignin (SKL)-based water-blown flexible polyurethane foams were prepared using SKL as a crosslinking agent and a hard segment polyol. Polyethylene glycol (PEG) as a soft segment diol and 2,4-toluene diisocyanate (TDI) were used. While increasing hard segment content caused the increase in crosslink density in foams, the foams became more and more viscous with increasing hard segment content due to the distinctive phase heterogeneity in foams. In this case, the contributiveness of the filler-like behaviors of separated hard segments always overtook the crosslinking effects derived from SKL in terms of overall viscoelasticity, thus the resultant viscometric properties such as tanδ max and hysteresis loss increased as hard segment content increased. Furthermore, increasing M n,PEG caused the severer microphase separation and intensified the filler effects in foams, thus the foams became more viscous with increasing M n,PEG. The 25 % and 65 % CFD values and Young’s moduli of foams increased with increasing hard segment content due to the increase in crosslink density for foams, and the properties also increased with increasing foam density. Most of foams showed the support factors in the range of 2–3, which are suitable values for cushioning use. Even though the microscopic deformation behaviors in foams are irrelevant to foam density, the cyclic compressive tests showed that the higher foam density possess the better shape recovery performances.  相似文献   

11.
Two-line hybrid rice combinations have obvious super high-yielding characteristics of strong matter productivity and large sink size. However, their lower seed setting rate, higher empty grain rate and unfilled grain rate, and poor grain filling degree, s…  相似文献   

12.
两系杂交稻扬两优6号源库特征与结实特性的分析   总被引：10，自引：1，他引：9  
以两系杂交稻扬两优6号和两优培九及三系杂交稻汕优63为材料,研究了源、库、流特征及其与籽粒充实的关系。 扬两优6号和汕优63的结实率、籽粒充实度和产量明显高于两优培九;扬两优6号和汕优63茎鞘物质输出率和转换率显著高于两优培九;扬两优6号和汕优63籽粒中蔗糖合成酶、腺苷二磷酸葡萄糖焦磷酸化酶、淀粉合成酶和淀粉分支酶的活性显著高于两优培九,且上述各酶的活性与籽粒最大灌浆速率、平均灌浆速率、谷粒充实度和粒重呈极显著的正相关;扬两优6号和汕优63的单位维管束和韧皮部的颖花负荷、现实产量负荷、总库容负荷显著小于两优培九,且负荷越大的组合结实率就越低,充实度也就越差。扬两优6号单位面积韧皮部的物质转运速率显著高于两优培九和汕优63。表明扬两优6号具有源足、库强、流畅的特点,这是它结实率高和籽粒充实度好的生理基础。  相似文献   

13.
In the present work polyurethane foams containing variable concentrations of nano-sized clay and esparto wool were prepared and studied, with the objective of developing new multi-scalar rigid foams. The addition of montmorillonite clay favoured foaming and the formation of finer and homogeneous cellular structures, resulting in foams with compressive elastic moduli and collapse stresses lower than that of the polyurethane foams. Nevertheless, a comparative analysis versus the foams’ relative density demonstrated that both properties follow one single trend for the two materials. The combination of esparto and montmorillonite further reduced the cell size of foams, at the same time promoting higher open cell contents, resulting in the foams with the lowest mechanical properties. Although no important differences in thermal conductivity were found with adding montmorillonite, its value decreasing with reducing the relative density, the incorporation of esparto led to higher thermal conductivities, independently of the relative density. The combination of esparto and montmorillonite resulted in foams with thermal conductivities halfway between the esparto-reinforced and the montmorillonite-reinforced foams, related to a higher open cell content.  相似文献   

14.
This study used recycled fibers and inflaming retarding fibers to form composite nonwoven and then compounded with PU foam preparing composite board with sound-absorbing, thermal-insulating and cushion properties. Effects of foam density and composite nonwoven on three properties of PU composite board have studied. Result shows that, with increase of foam density, composite boards had higher sound absorbing coefficient at medium and high frequencies, lower thermal insulation as well as firstly improved and then decreased cushion property. After assessment, the optimal foam density was 60 kg/m3. For diverse requirements, PU foam matches with different kinds of composite nonwoven to achieve excellent cushion property. The resulting composite board can effectively ease hurts from rigid wall, and could be applied in kindergarten, music hall, audio-visual room, pub and recreational centre etc in the future.  相似文献   

15.
Residual stress and strain buildup in the hybrid carbon/phenolic (CP) composite was estimated using embedded fiber Bragg grating (FBG) sensors. Two different carbon fabrics made from polyacrylonitrile (PAN) and rayon fibers were used. The partially delaminated hybrid composite was fabricated for the real-time and nondestructive estimation of the residual stress and strain during the cure process. The strain measured by FBG sensors embedded in the delaminated region was assumed to represent the thermal deformation of each reinforcing lamina. After the cure process was finished, PAN-based (PC) and rayon-based (RC) carbon laminae were under compression and tension, respectively, in in-plane direction because the strain of RC was 4.4 times lager than that of PC. The residual stresses of PC and RC laminae under the assumption of elasticity were −16.9 and 7.92 MPa, respectively. The experimental results showed good agreements with those by FEM analysis.  相似文献   

16.
In this study, rigid polyurethane foams were prepared using starch as the main component of polyols and their structural, thermal, and mechanical properties were investigated. The starch content in polyols was 30∼50 wt.%. The prepared polyurethane foams had a cell structure. When the starch content and -NCO/-OH molar ratio (TS4-05, TS3-07, and TS3-05) was low, polyurethane foams were not formed. To confirm the formation of a urethane linkage between -OH of the starch and -NCO of the 2,4-TDI, FT-IR spectroscopic analysis was performed. The thermal properties of polyurethane foams were analyzed by DSC and TGA. DSC thermograms showed two endothermic peaks: a sharp peak at a lower temperature and a broad peak at a higher temperature. Both peaks were shifted to higher temperature with starch content in polyols and -NCO/-OH molar ratio. Thermal degradation of polyurethane foams began at a lower temperature and ended at a higher temperature than that of starch. The impact resistance, compressive stress and modulus of polyurethane foams increased with -NCO/-OH molar ratio and starch content.  相似文献   

17.
不同熟期玉米籽粒灌浆特性的研究   总被引：30，自引：0，他引：30  
马冲  邹仁峰 《作物研究》2000,14(4):17-19
对４个不同类型玉米品种百粒鲜重、干重、籽粒含水量及灌浆强度的测定分析。结果表明：（１）百粒鲜重与授粉后天数呈二次曲线关系;百粒干重与授粉后天数关系符合Ｌｏｇｉｓｔｉｃ方程。（２）东岳２１号百粒干重稳定,是由于灌浆盛期灌浆速度快,干重增加也较其它品种高;东岳１６９粒重高,是由于其灌浆高峰期灌浆强度大;掖单１３号干物质形成阶段主要在吵前期,后期积累较少;掖单４号开花授粉早,但灌浆高峰持续时间短,是造成  相似文献   

18.
The effects of graphene nanoplatelets (GNP) and multiwall carbon nanotube (MWCNT) hybrid nanofillers on the mechanical and thermal properties of reinforced polyethylene terephthalate (PET) have been investigated. The nanocomposites were melt blended using the counter rotating twin screw extruder followed by injection molding. Their morphology, mechanical and thermal properties were characterized. Combination of the two nanofillers in composites formulation supplemented each other which resulted in the overall improvement in adhesion between fillers and matrix. The mechanical properties and thermal stability of the hybrid nanocomposites (PET/GNP1.5/MWCNT1.5) were significantly improved compared to PET/GNP3 and PET/MWCNT3 single filer nanocomposites. However, it was observed that GNP was better in improving the mechanical properties but MWCNT resulted in higher thermal stability of Nanocomposite. The transmission electron microscopy (TEM) and field emission scanning electron microscopy (FESEM) revealed uniform dispersion of the hybrid fillers in PET/GNP1.5/MWCNT1.5 nanocomposites while agglomeration was observed at higher filler content. The MWCNT prevented the phenomenal stacking of the GNPs by forming a bridge between adjacent GNP planes resulting in higher dispersion of fillers. This complimentary geometrical structure is responsible for the significant improvement in the thermal stability and mechanical properties of the hybrid nanocomposites.  相似文献   

19.
北方杂交稻与常规稻籽粒灌浆特性的比较   总被引：19，自引：3，他引：16  
以北方杂交稻和常规稻品种为试验材料,用Logistic方程对不同品种的籽粒灌浆过程进行了拟合。结果表明,杂交稻和常规稻的灌浆参数存在极显著差异,灌浆持续时间的不同是造成不同品种粒重差异的主要因素。灌浆阶段,渐增期短,启动灌浆速率大,灌浆快增期早,快增期和缓增期延长等特性有利于增加粒重。同一品种的粒重差异来源于灌浆速率的不同。在灌浆期杂交稻的光合同化物向籽粒运转率高,干物质由茎鞘源源不断地向籽粒输送,使杂交稻保持较长的高速灌浆期和缓增期,最终形成较大的粒重。  相似文献   

20.
Whether the stay-green characteristic of recent maize hybrids is related to a larger source : sink ratio and/or a more efficient use of N during reproductive development was studied in a 3-year field experiment. The experiment was conducted with two short-season maize hybrids, Pride 5 (old) and Pioneer 3902 (recent), grown at two soil-N levels and with source : sink treatments during grain filling ranging from partial defoliation to no grain. Results confirmed that greater dry matter accumulation of Pioneer 3902, relative to Pride 5, was associated with greater leaf longevity. Change in stover weight from silking to maturity an indicator of the difference in supply and demand of assimilates during grain filling, varied from −30% with defoliation to +25% for the no sink treatment. The change was always greater in the new hybrid, indicating that the old hybrid was more source limited. Number of green leaves, an indicator of leaf longevity, was greatest when supply and demand of assimilates during grain filling were approximately equal. Leaf longevity was enhanced by an increase in soil N and the effect was larger in the high source : sink treatments, but differences in leaf longevity between the two hybrids were not influenced by soil-N level. In conclusion, increased leaf longevity of a new relative to an old hybrid was associated with a larger source : sink ratio during grain filling.  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号