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1.
采用常规和高醚两种工艺合成了脲醛树脂及三聚氰胺改性脲醛树脂,研究了合成工艺、三聚氰胺添加、固化剂种类等对低摩尔比树脂胶接胶合板胶合强度和甲醛释放量的影响。结果表明:高醚工艺合成的脲醛树脂固化时间较长,胶接胶合板甲醛释放量较高。三聚氰胺在反应初期加入合成的高醚改性树脂胶接胶合板,胶合强度高,甲醛释放量低;三聚氰胺在树脂合成反应末期加入时主要起降低板的甲醛释放量作用。复合固化剂可有效促进低游离甲醛含量树脂的固化,提高胶合强度,降低甲醛释放量。  相似文献   

2.
以纳米二氧化钛为改性剂,探讨了二氧化钛对脲醛树脂制造胶合板的甲醛释放量和胶合强度的影响。并以五层杨木胶合板的甲醛释放量为指标,通过实验来确定脲醛树脂合成工艺的主要参数。最终的实验结果表明:当F/U的最终摩尔比为1.3,纳米二氧化钛加入量为甲醛的1%时,合成的脲醛树脂甲醛释放量达到E_0级的标准,胶合强度达到国家标准GB/T9846—2004中的Ⅱ类胶合板要求。  相似文献   

3.
比较加入不同量的纳米二氧化钛与普通级二氧化钛对脲醛树脂性能的影响及用其制造胶合板的甲醛释放量和胶合强度的影响。研究结果表明,普通级TiO_2加入量为2%时,树脂胶合强度最大,但对板材甲醛释放量没有显著影响;纳米级TiO_2加入脲醛树脂中在日光下搅拌20min能有效提高脲醛树脂的胶合强度,加入量为0.5%时,对用甲醛与尿素物质的量比为1.3:1的脲醛树脂胶压制的胶合板,其板材各项性能指标都超过国家标准E_1级板材要求。  相似文献   

4.
以UF树脂压制多层胶合板的甲醛释放量和湿胶合强度为指标,通过正交试验确定合成工艺的主要参数:F/U的终摩尔比、缩聚阶段pH值、加成阶段三聚氰胺(M1)的质量分数,探讨了它们与甲醛释放量以及湿胶合强度的关系,优化出最优方案。压制出七层杨木胶合板性能达到GB/T9846—2004中Ⅱ类指标要求,同时甲醛释放量达到E_0级要求。  相似文献   

5.
影响阻燃胶合板胶合强度因素的研究   总被引:2,自引:1,他引:2  
分析了使用BL-环保阻燃剂压制环保阻燃胶合板过程中,热压温度、热压时间、单板浸渍时间和涂胶量对胶合强度的影响,并检测了氧指数、甲醛释放量和含水率。研究表明,使用BL-环保阻燃剂生产环保阻燃胶合板可以达到胶合强度标准,并提出了最佳工艺条件。  相似文献   

6.
以环保型动物角蛋白添加剂作为脲醛树脂胶改性剂,选用A、B 2种环保型动物角蛋白改性剂,试验其不同用量对脲醛树脂(UF)胶合板胶合强度、木破率、浸渍剥离性能、吸水厚度膨胀率的影响。研究结果表明,环保型动物角蛋白作为改性剂,能在一定程度上提高UF胶合板的胶合强度,但会降低UF胶合板的耐水性;添加量相同时,固体含量大的环保型动物角蛋白其对应的UF胶合板胶合强度较大;随着动物角蛋白添加量的逐步增加,UF胶合板甲醛释放量呈明显下降趋势,当添加量接近15%时,甲醛释放量接近E0级。  相似文献   

7.
E_0级低成本三聚氰胺改性脲醛树脂的研究   总被引:2,自引:0,他引:2  
通过单因素试验方法研究了在F/U摩尔比为1.05情况下的三聚氰胺用量、投料阶段、初摩尔比对改性后的脲醛树脂所制得的胶合板的甲醛释放量、胶合强度的影响。得出结论:三聚氰胺用量为尿素量的7%,采用合成前期一次投入的方法合成的脲醛树脂性能最佳,用其试制的7层杨木胶合板其胶合强度能够达到GB/T9846—2004中Ⅱ类要求,甲醛释放量达到E_0级要求,贮存期>15d。  相似文献   

8.
采用水性环氧树脂溶液(WES)、脱酚46棉籽蛋白(DCP-46)加入到低甲醛释放脲醛树脂(LF-UF)胶中进行增强改性研究。通过试验优选的配比,交联剂WES和增强剂DCP-46添加量均为LF-UF用量的15%时,制备胶合板的II类胶合强度和III类胶合强度分别比对照组提高了145.7%、103.3%,均满足GB/T 9846—2015《普通胶合板》中杨木II类胶合强度、III类胶合强度限值(≥0.70MPa)的要求,甲醛释放量(干燥器法)则基本保持不变,为0.2 mg/L,满足LY/T 2870—2017《绿色人造板及其制品技术要求》中甲醛释放量的限值(≤0.3 mg/L)要求。  相似文献   

9.
侯星晔 《吉林林业科技》2012,41(3):30-32,35
角蛋白改性脲醛树脂胶的试验结果表明,利用角蛋白与脲醛树脂进行共聚反应,可以得到环保型的改性脲醛树脂胶;最佳工艺条件为:摩尔比为1.31.0;角蛋白加入时间在第3次尿素投料后,角蛋白加入量为尿素的5%。采用角蛋白改性脲醛胶压制的胶合板,胶合强度达到了国家标准GB/T9846—2004Ⅱ类板胶合要求,其甲醛释放量也达到了国家标准E1级胶合板用胶标准。  相似文献   

10.
E1级三聚氰胺改性脲醛树脂的制备与性能研究   总被引:9,自引:0,他引:9  
采用三聚氰胺对脲醛树脂进行改性,探讨了改性脲醛树脂的合成工艺对性能的影响.结果表明:当甲醛与尿素的最终摩尔比达到1.1:1,并且酸性阶段的甲醛与尿素摩尔比低于1.6:1时,胶合板甲醛释放量才符合E1级(≤1.5 mg/L).当三聚氰胺的用量超过3%,胶合板的胶合强度低于Ⅱ类板0.7 MPa的标准.在树脂固化时,加入1 %的异氰酸酯类固化剂可以在提高胶合性能的同时降低甲醛释放量.以三聚氰胺改性脲醛(MUF)树脂压制的胶合板、装饰贴面板、细木工板经检测均符合E1级的标准要求.  相似文献   

11.
三聚氰胺改性低毒脲醛树脂耐水性研究   总被引:1,自引:0,他引:1  
不同摩尔比的两类低毒脲醛树脂(JQ21未改性,JQ22与5%三聚氰胺共聚),分别与不同质量比的三聚氰胺树脂混合,并在不同的固化体系中固化,用于胶合板的压制.对胶合板的胶合性能及甲醛释放量进行了研究.实验结果表明:固化体系不同,胶接强度也不相同;随着摩尔比的增加,胶接强度提高,甲醛释放量亦相应提高;同时采用共聚和共混两种方法进行改性的脲醛树脂,其胶接强度和甲醛释放量均优于单一的采用共混改性的脲醛树脂;并且混合胶液中三聚氰胺的比例越低,胶接性能越筹,甲醛释放量变化逐渐趋于平稳.  相似文献   

12.
按酚醛(PF)树脂的制备工艺,采用CaO和NaOH为复合催化剂,在碱性条件下制备了95%~200%的系列尿素改性酚醛(PUF)树脂,贮存期达30 d以上。该系列PUF树脂压制的杨木三合板,胶合强度符合Ⅱ类胶合板要求,甲醛释放量<0.5 mg/L,符合E0级。其中选用尿素/苯酚(U/P)质量比为1.5∶1,甲醛与尿素-苯酚(F/(U+P))物质的量的比值为0.97的配方制胶,结合13C NMR分析手段,监控投料甲醛在反应过程中形成的亚甲基、羟甲基和亚甲基醚键的含量变化,以及最终PUF树脂的亚甲基(32.4%)、羟甲基(57%)和亚甲基醚键(10%)的结构比例。  相似文献   

13.
甲醛捕捉剂在胶合板生产中的应用   总被引:7,自引:0,他引:7  
普通UF树脂胶中添加甲醛捕捉剂H300或H800后,其固化时间明显延长.采用H300或H800改性的UF醛树脂胶黏剂生产胶合板,在保证胶合强度的前提下,板材的甲醛释放量达到国标E2或E1级要求.  相似文献   

14.
分别就改性脲醛(UF)树脂的调胶pH值以及面粉加量对胶液胶合性能的影响进行讨论.结果表明,随着pH值降低,胶合强度和预压强度增大,固化时间和适用期缩短,甲醛释放量降低;面粉用量增大对胶液粘度影响显著,对胶合强度、甲醛释放量有不利影响,但可改善预压性能.综合考虑生产实际,以pH值4.5和面粉加量20%为宜.  相似文献   

15.
This work examines the performance of three formaldehyde scavengers in wood-based panels. Sodium metabisulfite, ammonium bisulfite and urea were applied in different physical forms during particleboard production, and the resulting physico-mechanical properties (internal bond strength, thickness swelling, density and moisture content) and formaldehyde emission levels were compared. Formaldehyde content was measured using the perforator method, and formaldehyde emission was evaluated both by desiccator and gas analysis methods. The chemical reactions involved in each formaldehyde scavenging process are proposed and discussed. The tested scavengers showed distinct performances under the different emission testing conditions, which were interpreted in terms of the stability of the chemical compounds formed upon formaldehyde capture. Sodium metabisulfite proved to be an excellent scavenger for all formaldehyde methods allowing the production of particleboard panels with zero formaldehyde emission.  相似文献   

16.
在实验室制备得到树脂型甲醛捕捉剂,考察了甲醛捕捉剂与不同F/U摩尔比脲醛树脂混合使用后制备得到的刨花板力学性能及甲醛释放量。研究结果表明,甲醛捕捉剂的添加能有效降低刨花板的甲醛释放量,但对混合树脂的最终力学强度性能不利。混合树脂的摩尔比F/U是决定相关刨花板力学性能及甲醛释放量的主要因素。当与摩尔比F/U=1的脲醛树脂混合使用时,添加占总施胶量5%甲醛捕捉剂的刨花板甲醛释放量可达到E1级,同时,内结合强度值满足室内级国家标准要求。与摩尔比F/U=1.2的脲醛树脂混合使用,当甲醛捕捉剂的添加量为20%时,刨花板性能达标。  相似文献   

17.
Physical and mechanical properties of medium density fiberboards (MDF) made from various mixtures of wood fibers and stone pine (Pinus pinea L.) cones were evaluated using European standards. MDF panels were manufactured using standardized procedures that simulated industrial production at the laboratory. Six panel types were made from mixtures of wood fiber/cone flour, 100/0, 90/10, 80/20, 70/30, 60/40, and 50/50 percents, respectively. Addition of the cone flour into the MDF significantly reduced formaldehyde emission from the panel. In addition, the addition of 10% cone flour also improved water resistance of the MDF panels made using urea–formaldehyde (UF) resin. However, further addition of the cone flour into the panel negatively influenced their water resistance. Flexural properties and internal bond strength decreased with the increase of cone flour content in the panel. The UF resin is the main source of formaldehyde emission from the UF-bonded wood-based panels. Depending on addition of the cone flour in the panels, the formaldehyde emission values ranged from 2.6% to 55.3% lower than the panels made from 100% wood fiber. Based on the findings obtained from this study, pine cone can be used as a renewable biological formaldehyde catcher as an alternative to the traditional formaldehyde catchers for E1 Class MDF manufacture.  相似文献   

18.
对采用同一工艺压制的成品胶合板进行BL-环保阻燃剂浸渍处理试验,观察其氧指数、甲醛释放量、烟密度和胶合强度四个性能参数的变化情况.试验结果表明,经浸渍处理的成品胶合板的环保、阻燃性能均不理想,很难达到环保、阻燃的要求,试验中氧指数最高为38%.  相似文献   

19.
High formaldehyde emission and poor water resistance are two main disadvantages of urea formaldehyde (UF) resin. For that reason, a novel polyvinyl acetate (PVAc) type emulsion curing agent was developed in this paper. PVAc type emulsions, including PVAc, the co-polymer of PVAc and N-hydroxymethyl acrylamide (PVAc–NMA), and the ternary co-polymer of PVAc, NMA, and urea (PVAc–NMA–urea), were the main components. Water, aluminum chloride, ammonium dihydrogen phosphate, polypropylene glycol, silicone oil, and urea were the other components. Under heating, aluminum chloride and ammonium dihydrogen phosphate often underwent thermal decomposition and hydrolysis in solution, produce free acid to cure UF resin, so the curing agent could enhance the curing rate, and then shorten the curing time. In this curing agent, ammonium dihydrogen phosphate and urea worked as formaldehyde removers and reacted with free formaldehyde in UF resin, thus the formaldehyde emission exuded from the plywood could be effectively limited and reduced. The bonding strength of plywood was not improved very much, especially the dry bonding strength, but the wet bonding strength was little enhanced for the active hydroxymethyl group contained in PVAc–NMA and PVAc–NMA–urea underwent a self-cross-linking reaction to improve the bonding strength and adhesion force to the bonded substrate. More importantly, the results from the industrial production experiments were shown to be very good.  相似文献   

20.
In this study, the effect of nanoclay on some applied properties of oriented strand board (OSB) made from underutilized low quality paulownia wood was investigated. Organo-modified montmorillonite (MMT) at four levels (0, 1, 3 and 5?%) was added to urea formaldehyde (UF) resin. Some chemical properties of paulownia wood (holocellulose, cellulose, lignin and ash contents, pH value and hot and cold water solubility), mechanical [modulus of rupture (MOR), modulus of elasticity (MOE), internal bond strength, screw and nail withdrawal strengths], physical (water absorption and thickness swelling) properties and formaldehyde emission of the strand boards were evaluated. Mechanical properties of all panels complied with the general-purpose OSB minimum property requirements of European Norm. With increasing 5?% nanoclay to UF resin, mechanical and physical properties of the resulting panels improved and formaldehyde emission decreased. However, none of the panels satisfied the thickness swelling and water absorption requirement. The results of X-ray diffraction and transmission electron microscope analysis confirmed the good dispersion of nanoclay in the resulting OSBs. Using paulownia as a fast-growing underutilized species not only can sustain the forests but also can supply raw material to countries facing shortage of wood.  相似文献   

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