共查询到19条相似文献，搜索用时 156 毫秒
1.
本试验采用TiC增韧Al_2O_3陶瓷木工刀具对高密度纤维板HDF进行逆铣加工,通过Kistler测力仪进行动态切削力测量,通过扫描电镜(SEM)观察陶瓷刀具的前、后刀面的微观结构,利用能谱仪(EDS)对刀具前、后刀面的磨损微区进行了成分及其含量的分析,揭示了陶瓷木工刀具的铣削磨损机理。研究结果表明:陶瓷木工刀具的切削力随着切削速度的增大而减小、随着加工长度的增大而增大;陶瓷木工刀具切削高密度纤维板主要的磨损形式是:崩刃、后刀面磨损,磨损机理主要表现为磨粒磨损和粘结磨损。 相似文献
2.
《林业工程学报》2017,(1)
采用Ti C增韧氧化铝陶瓷木工刀具分别对纤维板和胶合板进行端面车削,利用Kistler测力仪测量其动态切削力,通过扫描电镜(SEM)和能谱仪(EDS)对刀具前后刀面进行微观结构观察和磨损机理分析,以揭示陶瓷木工刀具的切削性能。试验结果表明:陶瓷木工刀具端面车削木质复合材料时,平行进给方向的切削分力FY和垂直进给方向的切削分力FZ随着主轴转速的增大而减小,随着进给量的增大而增加;车削胶合板产生的切削合力FR高于车削纤维板产生的切削合力FR;在相同切削条件下,陶瓷刀具车削胶合板产生的磨损明显比车削纤维板产生的磨损严重;陶瓷刀片的主要磨损形式是崩刃和后刀面磨损,磨损机理主要是磨粒磨损和粘结磨损。 相似文献
3.
国外木材切削刀具设计理论研究新进展 总被引：1，自引：1，他引：1
马岩 《林业机械与木工设备》2007,35(3):4-8
在综述国外木材切削刀具设计理论新进展的基础上,总结了国外木工刀具行业的先进技术和成果,特别是木工刀具检测技术的新进展.文章着重介绍了圆锯片研究、带锯条研究、刀具磨损和腐蚀、木材铣刀方面的新技术及木材高速切削的一些研究成果,综述了刀具设计和刀具磨损方面新的研究理论. 相似文献
4.
木工刀具抗磨技术进展 总被引：2，自引：0，他引：2
1木工刀具切削对象特征及磨损机理木工刀具的切削对象是木材及木质复合材料，是多组分的、复杂的混合体。当刀具在切削时，如同将刀具置于复杂的介质中，既有造成刀具机械擦伤的硬质点，即节子、树脂、石英砂、胶合材料，又有引发刀具产生化学腐蚀的酸性介质，如醋酸、单宁和多酚类化合物等，还有促进刀具材料和工件材料相互作用的切削温度、切削压力、环境气氛等。因而，刀具切削木林或木质复合材料的过程实质是刀具与工件材料发生机械的、热的和化学腐蚀作用，刀具前后面的金属材料不断消失过程。刀具磨损越快、刃口变钝越厉害，工件加工… 相似文献
5.
木工刀具的磨损与变钝 总被引：2，自引：0，他引：2
木工刀具在切削过程中由于种种原因会磨损变钝是众所周知的。然而磨损和变钝这两个不同概念常常被混淆。其实,磨损指的是刀具切削部分的材料由于切削过程中磨蚀而造成的损耗;变钝则指的是刀具切削性能的恶化,表现为进给困难、切削温 相似文献
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7.
普通木工圆锯片耐用度加速磨损试验的探讨肖正福（福建林学院）１前言新刃磨过的刀具从开始切削至磨损量达到磨损限度为止的总切削时间叫做刀具的耐用度。为了对刀具的切削性能进行实际考察，必须对刀具进行耐用度试验。性能优良的刀具不但性能参数经测试是优良的，而且耐... 相似文献
8.
介绍几种表面涂层木工刀具的加工方法和使用状况,分析表面涂层刀具的切削特点和磨损形态,概述了国内外研究进展.研究成果表明,涂层处理可以延长刀具使用寿命,减少刃磨和换刀时间,提高生产效率和表面加工质量. 相似文献
9.
针对涂层木工刀具的磨损特性,通过涂层硬质合金刀具车削交趾黄檀试验,借助扫描电子显微镜及能谱仪对刀具的磨损表面进行观察分析,以研究在车削加工交趾黄檀工件时不同加工参数对涂层硬质合金刀具的磨损影响。根据试验结果可得:随着每层切削速度的增大,刀具的后刀面磨损量亦随之增加;然而随着切削路程的增大,不同的外层切削进给速度和成型切削进给速度对刀具后刀面磨损量的影响逐渐减小。在相同的加工参数条件下,随着切削路程的增加,刀具的涂层剥落先后顺序为Ti N-Al2O3-Ti C,直至涂层完全剥落,露出基体,最终涂层失效。在刀具涂层失效过程中,涂层常伴有片状脱落现象。在涂层完全失效后,刀具基体与工件主要产生氧化磨损和粘结磨损。因此,在车削加工木制工艺品时,选择合理角度结构的刀具,设定合理的加工参数,不仅可以提高加工效率,还可以提高刀具使用寿命。 相似文献
10.
李世祥 《林业机械与木工设备》1993,(5):4-5,7
木工刀具包括制材刀具、人造板刀具、建筑木材刀具、细木工刀具和木制工艺美术刀具等,是木材加工不可缺少的工艺装备,它和木材加工机械设备具有同等重要的地位。本文将木工刀具的现状和加快发展木工刀具提出看法和建议。 1 我国的木工刀具、刃具与国外先进水平有着明显的技术差距 1.1 精度低综合技术指标远低于国外同类产品。制 相似文献
11.
Influence of technical and chemical characteristics of industrial wood milling tools on its wear was analysed. Four tools of different manufacturers were subjected to the research. Lithuanian oak wood was chosen for the research as a reference material. Behaviour of cutting tools was assessed on the adopted industrial thickness planer SR3-6 with cutting speed of 31 m/s. Wear performance was evaluated on milling the specimens until 3200 m of true cutting length. Summarising achieved results, the following can be stated: chemical composition of tool and heat treatment schedule has great impact on the tool edge wear. The highest wear resistance was reached on testing tools made of CT01M-LA2; tools made of high-alloyed tool steel 8X6HΦT have presented the highest cutting edge radius and edge recession in each type of test as compared with tools made of high-speed tool steels Z80WCV18-04-01/18-0-1 and HS18-0-1, respectively. All these tools are suitable for oak wood processing. The high-alloyed tool steel shows similar wear performance as high-speed tool steels. 相似文献
12.
《Wood material science & engineering》2013,8(3):155-161
Abstract This study investigated the relationship between tool wear and some chemical and physical properties for four different Mozambican lesser known tropical species,: Pseudolachnostylis maprounaefolia (ntholo), Sterculia appendiculata (metil), Acacia nigrescens (namuno) and Pericopsis angolensis (muanga). Tool wear is an important aspect for sawmilling and for the woodworking industry. For Mozambique, the utilization of available lesser known wood species will help to increase domestic industry and the economic usage viability of sustainable forest management. A set of experiments was performed on a shaper with a mechanical feed mechanism. Tools of a cemented carbide grade for woodworking were used, and the cutting parameters were fixed. Edge recession and tool wear radius were measured for monitoring tool wear. The wear mechanism was investigated using a scanning electron microscope. The experimental results showed that the chemical properties of the wood species have a great effect on tool wear. Wood silica content was the most important factor affecting tool wear. Wood density and extractives had a low influence on tool wear. The highest tool wear was observed in ntholo, which also had the highest ash and silica contents. A single parameter for evaluation of tool wear was not sufficient to describe the amount of total tool wear. 相似文献
13.
Factors influencing steel tool wear when milling wood 总被引：2，自引：0，他引：2
The wear of high speed steel cutting tools after milling wood of four selected wood species was studied. For the experiments wood specimens were chosen with very different silica contamination, wood density, and high temperature corrosivity (HTC) of wood towards tool material. Analyses performed show that the silica content and wood density display poor linear correlation with the cutting tools wear, while the correlation of the HTC appeared very good. The silica contamination and the HTC effects overshadow each other. Thus, a theoretical multivariable simulation of the cutting edge wearing process, employing all experimental variables, was applied, providing a very good explanation of the analyzed problem. 相似文献
14.
为解决传统热磨法加工微米薄木片及木纤维中高能耗、工序复杂、加工成本高的缺点,现改变加工方法,采用顺纹纵向刨切木材的方式,研发了数控微米刨切试验台。试验台主要由机架、纵向进给机构总成、工件夹具、控制面板、刨切机构总成、升降机构总成和限位机构组成,可对宽度为50 mm,长度为300～600 mm,高度为20～90 mm的木材工件进行纵向进给、切削量进给和刨切作业。笔者对试验台整机以及各机构进行设计,并通过ANSYSY对刀具进行强度校核。通过试验,确定刨切机构切削角δ取45°,刀刃伸出量h取0.05 mm,刀门宽度d取0.2 mm,刨得的木片平均厚度为18.7μm,最薄为15μm。最后通过显微镜观察发现经过刨切后的刀刃部分出现磨损,可通过表面改性提高刀具的耐磨性。 相似文献
15.
Summary A study was made of relationships between wear (loss of metal) and blunting (reduced performance) of the corner of a steel cutting tool turning a work-piece of hard fibreboard. Rake angle, clearance angle and surface preparation (grinding, polishing) were varied and measurements made were the three cutting force components and various wear parameters. It was confirmed that retraction of the edge from its initial position is not a satisfactory index of blunting and that the shape parameter corresponding to compression of the cut surface (negative clearance) was most influential. Also, for the particular tool and work-piece materials used and in the practical range of bluntness, the ratio of negative clearance to the width of the back wear land, as measured parallel to the cutting plane, was roughly constant. It is evident that development of a hard, very thin layer on the back face would minimize negative clearance and extend sharpening life. In the practical range for cutting wood and wood-based materials, clearance angle had a relatively small effect on the rate at which negative clearance and cutting forces increased, and rake angle had negligible effects. It is concluded that these angles should not be increased without taking into account factors other than blunting. Polishing considerably decreased blunting rate, especially of the tool corner, which is especially important in sawing. The expense of polishing may be justified in some exacting operations. 相似文献
16.
Bolesław Porankiewicz 《Wood Science and Technology》2006,40(2):107-117
Theoretical simulation of cutting edge wearing when milling wood and melamine coated particle board based on stochastical and analytical methods is presented. Abrasion, high temperature corrosion (HTC) and frictional wearing effects are discussed. Results of computations show good correlation between the observed and predicted wear rate for three different experiments. Relations between predicted tool wear rate from HTC, content (C
CP) and size (S
CP) of particles of hard mineral contamination and density (D) of cut material is also presented and discussed. 相似文献
17.
Published research on the wear processes of cemented tungsten carbide tools used for machining reconstituted wood products was reviewed, and the current state of knowledge in this area was evaluated. Underlying assumptions and conclusions regarding high-temperature oxidation/corrosion wear during machining were examined in view of known reaction kinetics of cemented tungsten carbide alloys in oxidative and corrosive environments at temperatures that may occur at the cutting edge. This examination indicated that some wear mechanisms other than high-temperature oxidation/corrosion are likely to be rate-controlling when machining reconstituted wood products such as particleboard and fiberboard. 相似文献
18.
Summary Slow speed wood cutting tests were carried out in which cutting forces were measured as a function of applied tool-work electrical potential. The cutting tool and workpiece were electrically insulated so that there was no current flow. Applied potential had no discernible effect on the cutting forces measured in the cutting of unextracted and extracted wet wood. 相似文献
19.
Wayan Darmawan Chiaki Tanaka Hiroshi Usuki Tadashi Ohtani 《Journal of Wood Science》2001,47(5):342-349
This paper reports on the performance of coated carbide tools in turning wood-chip cement board. The coating materials studied were titanium carbonitride (TiCN), titanium nitride (TiN), chromium nitride (CrN), and titanium nitride/aluminum nitride (TiN/AlN), which were synthesized on the P30 carbide substrate. The aim is to investigate the effect of coating materials and cutting speeds on the wear characteristics of the coated carbide tools. Cutting tests were performed when turning wood-chip cement board at cutting speeds of 30, 40, 50 and 60 m/s, a depth of cut of 1mm, and a feed of 0.05 mm/rev. The results of the study show that the coated carbide tools provided better performance than the P30 carbide tool, especially in terms of reducing the progression of the wear rate and clearance wear. The TiN/AlN-coated carbide tool showed the smallest increase in both wear rate and clearance wear with an increase in cutting speed and had the longest tool life among the coated carbide tools investigated. Though the TiCN-coated carbide tool was observed to have a low wear rate and low clearance wear for cutting speeds of 30 and 40m/s, when the cutting speeds were >50m/s its wear rate and clearance wear were almost the same as those of CrN-and TiN-coated carbide tools, which had high values for these parameters.Part of this paper was presented at the 21st IUFRO World Congress, August 2000, Kuala Lumpur, Malaysia 相似文献