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1.
The corn dry-grind process is the most widely used method in the U.S. for generating fuel ethanol by fermentation of grain. Increasing demand for domestically produced fuel and changes in the regulations on fuel oxygenates have led to increased production of ethanol mainly by the dry-grind process. Fuel ethanol plants are being commissioned and constructed at an unprecedented rate based on this demand, though a need for a more efficient and cost-effective plant still exists.A process and cost model for a conventional corn dry-grind processing facility producing 119 million kg/year (40 million gal/year) of ethanol was developed as a research tool for use in evaluating new processing technologies and products from starch-based commodities. The models were developed using SuperPro Designer® software and they handle the composition of raw materials and products, sizing of unit operations, utility consumptions, estimation of capital and operating costs, and the revenues from products and coproducts. The model is based on data gathered from ethanol producers, technology suppliers, equipment manufacturers, and engineers working in the industry. Intended applications of this model include: evaluating existing and new grain conversion technologies, determining the impact of alternate feedstocks, and sensitivity analysis of key economic factors. In one sensitivity analysis, the cost of producing ethanol increased from US$ 0.235 l−1 to US$ 0.365 l−1 (US$ 0.89 gal−1 to US$ 1.38 gal−1) as the price of corn increased from US$ 0.071 kg−1 to US$ 0.125 kg−1 (US$ 1.80 bu−1 to US$ 3.20 bu−1). Another example gave a reduction from 151 to 140 million l/year as the amount of starch in the feed was lowered from 59.5% to 55% (w/w).This model is available on request from the authors for non-commercial research and educational uses to show the impact on ethanol production costs of changes in the process and coproducts of the ethanol from starch process.  相似文献   

2.
The effect of extrusion on characteristics of destarched corn fiber was investigated. Extrusion was conducted at a screw speed of 300 rpm, feed rate of 100 g/min, feed moisture content of 30%, melt temperature of 140 °C and die diameter of 3 mm. After extrusion, characteristics of raw and extruded destarched corn fiber were compared. Raw and extruded destarched corn fibers were enzymatically saccharified and fermented using Saccharomyces cerevisiae (ATCC 24858). Extrusion pretreatment resulted in low crystallinity index, significant decrease in degree of polymerization and microstructure disruption of destarched corn fiber for enzymatic saccharification. This provides a significant increase in xylose yield for fermentation. Significant increase in protein digestibility and free amino nitrogen were additional benefits of extrusion for yeast nutrient in fermentation. Therefore, extruded destarched corn fiber significantly increased (p < 0.05) ethanol yield (29.08 g/L) and higher conversion (88.79%) by improving the physiochemical and functional properties for saccharification and fermentation.  相似文献   

3.
The objective of this research was to investigate physicochemical and biochemical characteristics of field-sprouted grain sorghum and its fermentation performance in ethanol production. Five field-sprouted grain sorghum varieties, which received abnormally high rainfall during harvest, were used in this study. Enzyme activities, microstructure, flour pasting properties, kernel hardness, kernel weight, kernel size, flour size and particle distribution of field-sprouted grain sorghum were analyzed. The effect of germination (i.e., sprouting) on conversion of grain sorghum to ethanol was determined by using a laboratory dry-grind ethanol fermentation procedure. Sprouted sorghum had increased α-amylase activity; degraded starch granules and endosperm cell walls; decreased kernel hardness, kernel weight, kernel size, and particle size; and decreased pasting temperature and peak and final viscosities compared with non-sprouted grain sorghum. The major finding is that the time required for sprouted sorghum to complete fermentation was only about half that of non-sprouted sorghum. Also, ethanol yield from sprouted sorghum was higher (416–423 L/ton) than that from non-sprouted sorghum (409 L/ton) on a 14% moisture basis.  相似文献   

4.
The fatty acid composition, Acid Value, and the content and composition of tocopherols, tocotrienols, carotenoids, phytosterols, and steryl ferulates were determined in corn germ oil and four post-fermentation corn oils from the ethanol dry grind process. The oxidative stability index at 110 °C was determined for the five oils, and four oils were compared for their stability during storage at 40 °C as determined by peroxide value and hexanal content. The fatty acid composition of all five oils was typical for corn oil. The Acid Value (and percentage of free fatty acids) was highest (28.3 mg KOH/g oil) in corn oil extracted centrifugally from a conventional dry grind ethanol processing facility and for oil extracted, using hexane, from distillers dried grains with solubles (DDGS) from a raw starch ethanol processing facility (20.8 mg KOH/g oil). Acid Value was lowest in two oils extracted centrifugally from thin stillage in a raw starch ethanol facility (5.7 and 6.9 mg KOH/g oil). Tocopherols were highest in corn germ oil (∼1400 μg/g), but tocotrienols, phytosterols, steryl ferulates, and carotenoids were higher in all of the post-fermentation corn oils. Hexane extracted oil from DDGS was the most oxidatively stable as evaluated by OSI and storage test at 40 °C, followed by centrifugally extracted thin stillage oil from the raw starch ethanol process, and centrifugally extracted thin stillage oil from the conventional dry grind ethanol process. Corn germ oil was the least oxidatively stable. When stored at room temperature, the peroxide value of centrifugally extracted thin stillage oil from the raw starch ethanol process did not significantly increase until after six weeks of storage, and was less than 2.0 mequiv. peroxide/kg oil after three months of storage. These results indicate that post-fermentation corn oils have higher content of valuable functional lipids than corn germ oil. Some of these functional lipids have antioxidant activity which increases the oxidative stability of the post-fermentation oils.  相似文献   

5.
Corn is widely used as animal feed as well as for fuel ethanol production. Fiber present in corn is not digested well by non-ruminants such as chicken and swine. Also, this fiber does not participate in conversion of starch to ethanol. Fiber separation from ground corn flour using the Elusieve process, a combination of sieving and elutriation (air classification) results in high starch animal feed, and in increased ethanol productivity. The objective of this study was to understand the effect of retention screen size in the hammer mill on fiber separation from corn flour using the Elusieve process. Four different retention screen opening sizes were studied; 1.4 mm (3.5/64”), 2.0 mm (5/64”), 2.8 mm (7/64”) and 3.2 mm (8/64”). Ground corn flour was sieved into size fractions and the size fractions were subjected to air classification. As the retention screen size increased, fiber separation improved, and the difference in starch content between enhanced flour and original flour increased. The highest starch content of 64.1-65.2% was in the enhanced flour from Elusieve processing of corn flour obtained by using 3.2 mm (8/64”) retention screen in the hammer mill, while the starch content of the original corn flour was 62.5%. It is expected that at some threshold retention screen size, the fiber separation using the Elusieve process would be deteriorated. This threshold retention screen size was not reached in this study.  相似文献   

6.
The aim was to study the effect of steam-flaking of sorghum and maize on bioethanol production and the performance of their ground meals during liquefaction, saccharification and yeast fermentation. A bifactorial experiment with a level of confidence of P < 0.05 was designed to study differences between sorghum and maize and the effectiveness of steam-flaking. Grains were steam-flaked to increase starch bioavailability and disrupt the protein matrix that envelopes starch granules. The steam-flaked sorghum had significantly higher and faster starch hydrolysis compared to the regular kernel during liquefaction. This hydrolysate contained about 33% more reducing sugars compared to the untreated counterpart and similar amounts compared to both maize treatments. At the end of saccharification, the sorghum spent grains contained more residual starch compared to the maize counterparts. Steam-flaking significantly reduced residual starch especially in steam-flaked sorghum. The final glucose concentration in steam-flaked sorghum was similar to the concentration obtained in both maize mashes and 26.5% higher compared to the untreated sorghum. The yield of ethanol in steam-flaked sorghum was 44.2% higher compared to the untreated counterpart and similar to both maize treatments. Therefore, steam-flaking is a treatment useful to increase ethanol production especially in sorghum due to the higher starch bioavailability.  相似文献   

7.
Dry common beans (Phaseolus vulgaris L.) were evaluated for potential conversion of starch to ethanol. Eight varieties of beans with average starch content of 46% (db) were assayed in a laboratory-scaled process based upon the commercial corn dry grind fermentation process. Ethanol yield was 0.43-0.51 g ethanol/g glucose (0.19-0.23 g ethanol/g beans). The average ethanol yield for the eight bean types was 92% of maximum theoretical yield, demonstrating that starch from beans could be efficiently converted to ethanol. Ethanol concentration obtained from 20% (w/w) solids loading was 3.5-4.4% (w/v). The residual fermentation solids contained, on a dry basis, 37.1-43.6% crude protein, 10.8-15.1% acid detergent fiber and 19.1-31.3% neutral detergent fiber.  相似文献   

8.
A small-scale mashing (SSM) procedure requiring only 300 mg of samples was investigated as a possible method of predicting ethanol yield of sorghum grain. The initial SSM procedure, which was conducted similarly to the mashing step in a traditional fermentation test, hydrolyzed just 38.5–47.2% of total sorghum starch to glucose. The initial procedure was simplified to contain only one liquefaction step, which did not influence subsequent saccharification. Thereafter, parameters such as temperature, pH, enzyme dosage, and saccharification time were optimized. Results showed that 91.2–97.5% of the total starch in 18 sorghum hybrids had been hydrolyzed to glucose using the following conditions: liquefaction at 86 °C for 90 min, 20 μL of α-amylase per 30 g of sample; pH adjustment by adding 50 μL of 2 M acetate buffer at pH 4.2 to each microtube; saccharification at 68 °C for 90 min, 200 μL of amyloglucosidase per 30 g of sample. There were strong linear correlations between completely hydrolyzed starch (CHS) from SSM and ethanol yields from both traditional (R2 = 0.86) and simultaneous saccharification and fermentation (SSF, R2 = 0.93) procedures. CHS was a better indicator for predicting ethanol yield in fermentation than total starch.  相似文献   

9.
In this study, we evaluated the effects of amylopectin/amylose ratio and non-solvent type on starch nanoparticle formation including the average particle size, polydispersity index, size distribution, and nanoparticle morphology using dynamic light scattering (DLS) and scanning electron microscopy (SEM). The most uniform particles were obtained from normal corn starch with ethanol. The average particle size was 98.8 ± 1.8 nm using DLS while combination of size distribution study and SEM images showed that particle size ranged between 60 and 90 nm. A bimodal distribution was observed with two defined groups of nanoparticles when waxy corn starch (Amioca) was nanoparticulated with ethanol. SEM images of freeze dried samples and DLS size distribution curves of fresh samples showed that high amylose starch including Hylon V and Hylon VII gave uniform, spherical and small nanoparticles in the size range of 20–60 and 15–50 nm, respectively. The smallest nanoparticles were fabricated by precipitation with methanol, followed by ethanol and the largest nanoparticles were formed using acetone. Re-dispersion of nanoparticles was good when nanoparticles were fabricated using ethanol and acetone especially for Amioca, whereas redispersion of samples in aqueous PBS solution, precipitated using methanol was difficult especially in the case of Hylon VII. Stability of curcumin in the presence of 1 mg/ml native starch nanoparticles was much higher (83.7 ± 3.1%) than curcumin in phosphate buffered saline at pH 7.0 (5.5 ± 1.5%) over 10 days at ambient temperature. Interaction between iodine-potassium iodide solution and starch nanoparticles showed that the helical structures of amylose and amylopectin molecules remain in the nanoparticles and curcumin may interact with these helical structures giving it the stability which is not observed in water.  相似文献   

10.
Sourdough bread: Starch digestibility and postprandial glycemic response   总被引：1，自引：0，他引：1  
To evaluate the influence of sourdough fermentation on starch digestibility in bread, four experimental breads were obtained, prepared from two different wheat flours (whole or white) by two different leavening techniques (sourdough and with Saccharomyces cerevisiae). Products were analyzed for their starch, fiber and resistant starch (RS) content and then submitted to in vitro hydrolysis with porcine alpha-amylase. On the same breads, postprandial blood glucose was evaluated in healthy human subjects. Both sourdough fermented breads gave glycaemic responses significantly lower (p < 0.001) than the corresponding products leavened with S. cerevisiae. On the contrary, the presence of fiber did not influence the glycaemic potential of breads. RS levels were higher in the sourdough products, whereas no differences were observed either in the rate of starch hydrolysis or in the degree of polymerization of the starch residues after the in vitro hydrolysis. We may conclude that sourdough fermentation is a technique able to reduce the glycaemic response to bread and that the mechanism does not seem related to the rate of starch hydrolysis.  相似文献   

11.
Native corn (Zea mays L.) starch granules were hydrolyzed using glucoamylase at 50 °C for 1–8 h. The degree of hydrolysis over time was analyzed by the concentration of glucose released into solution. The pore sizes of hydrolyzed starch granules increased gradually with the degree of hydrolysis, as evidenced by scanning electron micrographs. It was deduced that every pore on the surface of granules was formed by hydrolysis of one enzyme molecule, so the size of pores distributed on the surface of starch granules was almost homogeneous for the same hydrolysis time. The specific surface area (SBET), porosity, adsorptive capacity and mean pore radius of porous starch granules were determined to analyze the effect of digestion time on granule properties.  相似文献   

12.
燕麦谷物酒精发酵饮料的研制   总被引：2，自引：0，他引：2  
以燕麦为主要原料,采用糖化菌和啤酒酵母菌对其进行发酵,酿造成低酒精谷物发酵饮料,通过单因素试验和正交试验对发酵条件进行了优化。结果表明,燕麦酒精发酵饮料的最佳发酵条件为：燕麦经根霉Q30328℃发酵一定时间后,42℃保温糖化24 h,再添加原料量体积的1.5%啤酒酵母,在28℃下发酵48 h,经勾调、均质、分装、杀菌得成品。  相似文献   

13.
The objective of this work was to study the feasibility of using phosphoric acid to hydrolyze the hemicellulosic fraction of olive tree pruning, as a step in the bioconversion process to produce ethanol. Milled olive tree pruning was submitted to hydrolysis at 90 °C by phosphoric acid in a concentration range 0.3–8N for 240 min. The hydrolysates were then fermented by Pachysolen tannophilus. The hydrolysis stage was evaluated by the evolution of glucose and reducing sugars generated and by the conversion of hemicellulose fraction. The main parameters determined in the fermentation were: maximum specific growth rate, specific substrate consumption rate, specific ethanol production rate and ethanol yield. The maximum ethanol yield (0.38 kg/kg, equivalent to 74.5% of the theoretical yield) was obtained when hydrolysing with 0.5N phosphoric acid. Hemicellulose conversion is however incomplete at these operational conditions. Higher acid concentrations lead to higher hydrolysis of hemicellulose, but the ethanol yields resulting from the fermentation are lower.  相似文献   

14.
The present work deals with production of ethanol from sweet sorghum bagasse by a zygomycetes fungus Mucor hiemalis. The bagasse was treated with phosphoric acid and sodium hydroxide, with or without ultrasonication, prior to enzymatic hydrolysis by commercial cellulase and β-glucosidase enzymes. The phosphoric acid pretreatment was performed at 50 °C for 30 min, while the alkali treatment performed with 12% NaOH at 0 °C for 3 h. The pretreatments resulted in improving the subsequent enzymatic hydrolysis to 79-92% of the theoretical yield. The best hydrolysis performance was obtained after pretreatment by NaOH assisted with ultrasonication. The fungus showed promising results in fermentation of the hydrolyzates. In the best case, the hydrolyzate of NaOH-ultrasound pretreated bagasse followed by 24 h fermentation resulted in about 81% of the corresponding theoretical ethanol yield. Furthermore, the highest volumetric ethanol productivity was observed in the hydrolyzates of NaOH pretreated bagasse, especially after ultrasonication in pretreatment stage.  相似文献   

15.
Ethanol as moisturizing agent and ball-milling treatment, has been combined in order to determine their impacts on the improvement of the properties of physically modified maize (Zea mays) starch granules. The content of ethanol has been set respecting a ratio of starch to ethanol varying from 1:0 to 1:3 (w:v), and the ball-milling time varied between 0 and 72 h. We observed that the increase of the amylose content varied in a more effective way with increase of the milling time (p < 0.05) than with the variation of the starch to ethanol ratios. As expected, modified starches were more transparent, more soluble, less crystalline, and presented damaged structures. In all cases, the starch granule sizes were better distributed at ratios of starch to ethanol of 1:0 and 1:3 (w:v) respectively. In addition, the impact of the combination of these treatments on the mobility of water molecules in starch gels characterized by the transverse relaxation time (T2), as well as the abundance of protons (1H T2) in each populations were determined by low field NMR. Mobility of water molecules within starch gels increased at high temperature. Nonetheless, the proton population at T2 > 10 ms (characterized by T22) for the modified starch (starch/ethanol, 1:3 w:v) was fundamental in the different water concentrations, and accounts for 70 to 90% of total protons, at temperatures >60 °C.  相似文献   

16.
The many recent dry-grind plants that convert corn to ethanol are a potential source of substantial amounts of corn oil, if an economical method of separating it can be developed. Oil separation from corn germ by aqueous extraction (AE) was studied. Batches of 5–20% germ in a buffer solution were preheated in a pressure cooker, ground in a blender or colloid mill, churned in an incubator/shaker and centrifuged to separate a free oil fraction. The highest oil yields were obtained when the germ mass fraction was between 0.1 and 0.16. Addition of an enzyme solution to the ground germ suspension prior to churning, aqueous enzymatic extraction (AEE) gave an oil yield twice as high as the AE yield, carried out using similar conditions. Both types of extraction produced the most oil after a 122 °C cook followed by churning at 160 rpm and 70 °C. Oil yield increased linearly with dispersion loading, from 0.5 up to 1.0 g/cm2 based on beaker cross-section (0.09–0.12 germ mass fraction). Over a several month period the germ used for the extractions became more difficult to extract, despite storage at 4 °C.  相似文献   

17.
以菠萝蜜种子为原料提取淀粉,以木薯淀粉、大米淀粉、玉米淀粉和马铃薯淀粉为参照,采用体外消化试验测定菠萝蜜种子淀粉的快速消化淀粉、慢消化淀粉和抗性淀粉含量,并进行酶解动力学实验。结果表明:菠萝蜜种子淀粉快速消化淀粉、慢消化淀粉和抗性淀粉的含量分别为4.50%、19.65%和75.85%,酶解速率为0.60 h-1,平衡浓度为36.93%,酶解指数为41.43,血糖指数为62.45,属于中等血糖食物;菠萝蜜种子淀粉消化性、平衡浓度、酶解指数与血糖指数均高于马铃薯淀粉,而低于其他三种淀粉,酶解速率比马铃薯淀粉、木薯淀粉快,比大米淀粉、玉米淀粉慢。   相似文献   

18.
Fuel ethanol production from barley is increasing and there is a need to develop more efficient production processes. In the conventional ethanol production process, the hulls (fiber) in barley do not get fermented. The objective of this study is to evaluate a wet fractionation method, similar to the one used in corn wet milling in the endosperm fiber separation step, on the flour remaining after hull separation from barley in order to increase the starch content of barley flour. Hulls were separated from hammer milled barley flour using a combination of sieving and air classification. The remaining flour was soaked in water and the slurry was ground using an attrition mill. The cell wall material was screened out from the fine slurry. The fermentation material produced by hull separation followed by wet fractionation comprised 80.9% by weight of the original flour and contained 10.1% higher starch and 7.9% lower fiber (neutral detergent fiber; NDF) contents than the original flour. The cell wall coproduct has potential as a functional food ingredient because it has high fiber (NDF of 42.7%), high beta-glucan (4.5%) and high protein (20.2%) contents. The increase in starch content may be beneficial in fuel ethanol production.  相似文献   

19.
Normal corn, Hylon V and Hylon VII starches were partially degraded by acid-ethanol treatment and applied to heat-moisture treatment (HMT) for improving the enzymatic resistance of starch. The weight-average degree of polymerization (DPw) of acid-ethanol-treated (AET) corn starches ranged from 6.75 × 105 to 181, 4.48 × 105 to 121, and 1.94 × 105 to 111 anhydrous glucose units for normal corn, Hylon V and Hylon VII starches, respectively. Starch retained its granular structure after AET and HMT, recovery of starch granules after modifications were higher than 92%. Resistant starch (RS) content and boiling-stable RS content of corn starch increased after dual modification, and the increment increased with increasing duration of AET. The boiling-stable RS content of dual-modified starch increased from 1.5 to 9.2, 12.2 to 24.1, and 18.0 to 36.2% for normal corn, Hylon V and Hylon VII starches, respectively. Increments of RS content and boiling-stable RS content of dual-modified starches were significantly correlated (r2 > 0.700) with DPw of starch, revealing that the enzymatic resistance of dual-modified corn starch granules increased with decreasing molecular size of starch. Result also suggested that starch granules partially degraded with AET could improve the molecular mobility and ordering during the consequent HMT.  相似文献   

20.
This study determined effects of addition of lucerne hay (LH) as moisture absorbent on effluent reduction, fermentation and subsequent intake of maize (corn) silage by sheep. Treatments included maize forage ensiled without LH (LH0), with 50 g/kg LH (LH5) and with 100 g/kg LH (LH10) on a fresh weight basis. Silages were made in 150‐kg bags in triplicate. Upon opening, representative samples from each bag were taken twice weekly during a feeding trial and used for laboratory analyses in a completely randomized design. Silages were fed ad libitum to six ewes in a duplicated 3 × 3 Latin square design with 21‐day periods for intake and digestibility determination. Lucerne hay incorporation linearly increased DM, ash, water‐soluble carbohydrates, buffering capacity and pH of silages, while it linearly decreased ammonia nitrogen, acetic acid and ethanol concentrations (p < .05). Effluent volume linearly decreased from 33 ml/kg in LH0 to 0.8 ml/kg in LH10. Addition of LH resulted in a linear increase in intakes of organic matter and fibre in ewes, while digestibilities of these nutrients linearly decreased (p < .05). Lucerne hay addition improved fermentation parameters and resulted in increased intake of maize silage without having negative impact on aerobic stability.  相似文献   

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