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1.
This paper focused on using response surface methodology (RSM) and artificial neural network (ANN) to analyze polyurethane (PU) nanofibers morphology synthesized by electrospinning. The process was characterized in detail by using experimental design to determine the parameters that may affect the nanofibers morphology such as polymer concentration, a tip to collector distance and applied voltage. It was concluded that solution concentration plays an important role (relative importance of 79.85 %) against nanofibers diameter and its standard deviation. Based on the results, applied voltage has a different effect on the nanofiber diameter at low and high solution concentrations. Moreover, the tip to collector distance parameter has no significant impact on the average nanofiber diameter. The finest PU nanofiber (201 nm) was obtained from experimental under conditions of: 9 w/v% polymer concentrations, 12 cm tip to collector distance and 16 kV applied voltage. The results show a very good agreement between the experimental and modeled data. It was demonstrated that both models (specially, in case of neural network) are excellent for predicting diameter of PU nanofibers. Furthermore, numerical optimization has been performed by considering desirability function to access the region in design space that introduces minimum average diameter.  相似文献   

2.
Fabrication of nanofibers with a defined diameter is a primary purpose of the electrospinning process. The diameter of nanofiber is directly related to its individual features, such as mechanical property and porosity. The motivation to conduct the current study was to explore the diameter of hybrid nanofibers of polycaprolactone-gelatin (PCL-GT) as one of the most attractive scaffolds employed in various research fields, such as tissue engineering and industrial fields. We have developed two predictive models describing the electrospinning process of PCL-GT using response surface methodology (RSM) and artificial neural network (ANN). The effect of 4 variables on diameter was analyzed, including total polymer concentration, ratio of PCL to Gel, voltage, and tip-to-collector distance. The individual and interactive effects of the mentioned factors were analyzed using RSM. The total polymer concentration had the most significant individual effect on the diameter of PCL-Gel nanofiber, whereas the other three factors showed less strong individual effects, although, the interactive effects of these factors were more remarkable. It was demonstrated that both models, especially the ANN model, could accurately predict the diameter of PCL-GT nanofiber (regression coefficient > 0.92, mean absolute percentage error < 5.7). The represented predictive models could facilitate construction of electrospun nanofibers from PCL-Gel with wellcontrolled diameter required for any intended purpose.  相似文献   

3.
Electrospinning is an efficient method to produce polymer fibers with a diameter range from nanometers to a few microns using an electrically driven jet. Electrospun nanofiber nonwoven fabrics can be applied into different areas with higher air volume fraction, especially applied into textile materials with good warmth retention property. In this article, the air volume fraction in nonwoven mats made of electrospun nanofibers was verified by studying fiber volume fraction in the mats. Then the relationship between fiber volume fraction and fiber diameter was derived, and the fiber volume fraction is in direct ratio to the square of fiber radius. By experimental verification, to get electrospun PAN nanofiber nonwoven mats with high air volume fraction about 99 %, it can fix the polymer concentration on 8 %. The voltage fixed on 20 kV, the tip-to-collector distance on 15 cm. The experiment is in accordance with the theory excellently.  相似文献   

4.
The aim of this work was to evaluate the effective parameters for prediction of the electrospun gelatin nanofibers diameter using artificial neural network (ANN) technique. The various sets of electrospinning process including temperature, applied voltage and polymer and solvent concentrations were designed to produce pure gelatin nanofibers. The obtained results by analyzing Scanning Electron Microscopy (SEM) images indicated that the produced nanofibers diameter was in the range of 85 to 750 nm. Due to the volume of the data, k fold cross-validation method was used for data setting. Data were divided into the five categories and trained and tested using ANN technique. The results indicated that the network including 4 input variables, 3 hidden layers with 10, 18 and 9 nodes in each layers, respectively, and one output layer had the best performance in the testing sets. The mean squared error (MSE) and linear regression (R) between observed and predicted nanofibers diameter were 0.1531 and 0.9424, respectively. The obtained results demonstrated that the selected neural network model had acceptable performance for evaluating involved parameters and prediction of nanofibers diameter.  相似文献   

5.
Biodegradable edible sub-micron electrospun zein fibers were prepared using acetic acid as solvent. The solution concentration at three levels: 22, 26 and 30 w/v %, the electrospinning voltage at three levels: 10, 20 and 30 kV, the solution flow rate at three levels: 4, 8 and 12 ml/h and the distance between needle tip and collector at three levels: 10, 15 and 20 cm were studied. Central composite design (CCD) was utilized to modeling the effect of electrospinning parameters of zein solution on average fiber diameters and the data were analyzed using response surface methodology (RSM). Coefficient of determination, R2, of fitted regression model was higher than 0.9 for response. The analysis of variance table showed that the lack of fit was not significant for response surface model at 95 %. Therefore, the model for response variable was highly adequate. Results also indicated that the solution concentration had significant influence (P<0.0001) on morphology and diameter of fibers. By increasing the solution concentration, uniform and bead-free fibers were obtained. As the solution concentration was increased, the average fiber diameters were also increased. Furthermore, the electrospinning voltage had significant effect (P<0.0001) on average fiber diameters. By increasing the electrospinning voltage, the average fiber diameters increased. The solution flow rate and the distance between needle tip and collector had no significant influence on the average fiber diameters. According to model optimization, the minimum average fiber diameter of electrospun zein fiber is given by following conditions: 24 w/v % zein concentration, 10 kV of the applied voltage, 10 cm of needle tip to collector distance, and 4 ml/h of solution flow rate.  相似文献   

6.
A theoretical model for the morphology transition of short and continuous nanofibers by electrospinning has been proposed. The influences of polymer concentration, applied voltage, and flow rate on the fabrication of short and continuous nanofibers were mapped for use as a reference in the design and construction of the theoretical model. The morphology transition of short and continuous nanofibers occurred mainly due to changes in the flow rate and voltage. According to the concentration of the polymer in the solution, the map of the short nanofiber region was narrowed as the polymer concentration increased. The theoretical model derived from the conservation of kinetic energy and potential energy experienced by the polymer solution resulted in an equation that could be used to calculate the voltage and flow rates under certain boundary conditions when cutting nanofibers. The boundary conditions for voltage were 4.7-4.9 kV, and the boundary conditions for flow rate were 0.1-1.1 µl/min.  相似文献   

7.
An integrated experimental and modeling approach was utilized to study scalable production of nanofibers via electrospinning. Two concepts have been investigated to study the fabrication of PAN nanofibers, which are needle-based and orifice-guided electrospinning to utilize the optimum setup. Moreover, it was observed that the natural flow rate of electrospinning does not scale linearly with number of needles (unlike polymer processing methods such as dry spinning), which was explained based on the partial pressure of the solvent vapor, peculiar to multi-needle setup, and the stress relaxation in the solution. In addition, it was demonstrated that the minimum voltage required to continuously electrospun fibers increases as the distance between needles is reduced, which was explained by the shielding effect of neighboring needles and elucidated by the Finite Element Analysis (FEA) models. Nano-fibers with diameters less than 100 nm were produced in this investigation.  相似文献   

8.
Wire electrodes for needleless electrospinning consist of stainless steel wires in place of cylinder electrodes. The effects of different numbers of constituent stainless steel wires on the morphology and diameter of polyvinyl alcohol (PVA) fibers are examined. With 1, 2, 3, or 4 stainless steel wires being twisted as wire electrodes, an 8, 10, or 12 wt.% polyvinyl alcohol (PVA) solution is electrospun into PVA nanofibers by using a needleless electrospinning machine. The morphology and diameter of PVA nanofibers is observed by scanning electron microscopy. The combination of the number of stainless steel wires (two), PVA solution (10 wt.%), and the collecting distance (10 cm) results in the finest diameter and an evenly formed fiber morphology. In addition, the nanofibers exhibit a wide range of diameters when electrospun with an electrode consisting of more than two stainless steel wires. Compared with the cylinder electrode, the use of a wire electrode can form nanofibers, which results in a more even morphology.  相似文献   

9.
Introduced recently, electro centrifuge is a new method for nanofiber production. In the electro-centrifuge method, fibers are produced by the simultaneous use of electrical and centrifugal forces. In this research, the effective parameters in the production of PAN nanofibers diameter and the influence of each of them have been discussed. These parameters are voltage, rotation speed, flow rate of exiting solution from nozzle and viscosity of solution. Also the capability of fiber production by this method is compared with the conventional electrospinning system. Results show that a significant enhancement can be achieved by proper adjustments of the polymer solution viscosity, applied voltage, and rotational velocity in fiber production rate. To exemplify, in a PAN polymer solution, the increased production rate of electro centrifuge varied from 193 to 1200 percent, as compared with a similar electrospinning method in which the polymer concentration and applied voltage varied in a range of 13 to 16 wt% and 15 to 10 kV, respectively.  相似文献   

10.
Mass production of nanofibers is crucial in both laboratory research and industry application of nanofibers. In this study, multiple ring spinnerets have been used to generate needleless electrospinning. Multiple polymer jets were produced from the top of each ring in the spinning process, resulting in thin and uniform nanofibers. Production rate of nanofibers increased gradually with the increase of the number of rings in the spinneret. Spinning performance of multiple ring electrospinning, namely the quality and production rate of the as-spun nanofibers, was dependent on experimental parameters like applied voltage and polymer concentration. Electric field analysis of multiple ring showed that high concentrated electric field was formed on the surface of each ring. Fiber diameter together with production rate of needleless electrospinning was dependent on the strength and distribution of the electric field of the spinneret. Needleless electrospinning from multiple ring can be further applied in both laboratory research and industry where large amount of nanofibers must be employed simultaneously.  相似文献   

11.
Electric field plays a key role in electrospinning process for nanofiber and nanofiber yarn producing. The electric field distribution of the yarn manufacturing system is simulated by using finite element method analysis. The effects of electric field distribution and intensity were studied to analyze the influence of the electric field on the electrospun nanofiber yarn surface morphology, mechanical, thermal and water absorption properties. The results show that the morphology and diameters of nanofiber and yarn were obviously affected by the electric field with changing the needle distance and applied voltage, which further influence the mechanical performance of the yarn. The needle distance does not much affect the thermal property of the PSA electrospun yarn, whereas the yarn obtains better thermal resistance properties at voltage of 25 kV. The nanoyarn electrospun and assembled under higher applied voltage is proved to have a better wicking property in our research.  相似文献   

12.
In order to fabricate continuously twisted nanofiber yarns, double conjugate electrospinning had been developed using two pairs of oppositely charged electrospinning nozzles. The principle and process of this novel yarn spinning method were analyzed, and the effect of applied voltage, nozzle distance between positive and negative, solution flow rate and funnel rotating speed on the diameters, twist level and mechanical properties of resultant PAN nanofiber yarns were investigated in this paper. The results indicated that electrospun nanofibers aggregated stably and bundled continuously at the applied voltage of 18 kV, the nozzle distance of 17.5 cm between positive and negative, the overall flow rate of 3.2 ml/h and the flow ratio of 5/3 for positive and negative nozzles. The resultant nanofiber yarns had favorable orientation and uniform twist distribution, and the twist level of nanofiber yarns increased with the increase of the ratio of funnel rotating speed and winding speed. The diameters and mechanical properties of nanofiber yarns depended on their twist level. The diameters of prepared PAN nanofiber yarns ranged from 50 µm to 200 µm, and the strength and elongation of PAN nanofiber yarns at break were 55.70 MPa and 41.31%, respectively, at the twist angle of 41.8 °. This method can be also used to produce multifunctional composite yarns with two or more components.  相似文献   

13.
The present work reports the preparation of Poly L-Lactide (PLLA) and Curcumin loaded Poly L-Lactide (CPLLA) nanofibers by electrospinning. A series of PLLA solution (12 wt %) and C-PLLA (12 wt % PLLA) solution containing Curcumin (0.5 wt % and 1 wt %)) were electrospun into nanofibers. SEM images showed the average diameter of PLLA and C-PLLA in the range of 50?C200 nm. The TEM images showed the dispersion of Curcumin on C-PLLA nanofibers. The XRD pattern indicated decreases of crystallinity with the increase in the amount of Curcumin. The characteristic peak of Curcumin was confirmed by FTIR. The TGA results showed the degradation of PLLA and C-PLLA close to 300 °C. The percentage porosity and the contact angle of PLLA were found to be 90.2 % and 115±3 ° with deionised water, respectively. The water uptake percentage was found to be 17.6 %. The percentage cumulative release of Curcumin at the end of 8th day for 0.5 and 1.0 wt % formulations was 81.4±1.3 and 86.7±1.7 % respectively. The in-vitro biological cytotoxicity studies were performed using C6 glioma cells and NIH 3T3 fibroblast by MTT assay and SEM analysis.  相似文献   

14.
Titanium dioxide (TiO2) is one of the excellent photocatalysts used for degradation of environmetal pollutants. In this work, 2.5, 5.0 and 7.5 wt.% of silver (Ag)-loaded TiO2 nanofibers of mean size 52–134 nm were synthesized by electrospinning method. These electrospun nanofibers were calcined at 500 °C to enable the transformation of Rutile (R) phase to Anatase (A), elimination of reaction moieties from the TiO2 matrix and subsequently formation of Ag clusters. The effect of Ag loading on the morphology, crystal structure, phase transformation, and band gap of these electrospun nanofibers have been characterized by scannining electron microscopy (SEM), X-ray diffraction (XRD), fourier transform infrared spectroscopy (FTIR), raman spectroscopy and UV-visible spectroscopy. These nanofibers exhibited a red-shift in the absorbance edge and a significant enhancement of light absorption in the wavelength range of 250–550 nm. These electrospun nanofibers were investigated for photodecomposition of methylene blue (MB), and photocatalytic decolorization rates were determined by pseudo-first-order equation. The rate constants for the pure and those of 2.5, 5.0, and 7.5 wt% Agloaded TiO2 nanofibers were computed to be 0.1439 min-1, 0.1608 min-1, 0.1876 min-1, and 0.2251 min-1 respectively.  相似文献   

15.
Synthesis of biocompatible polymer nanofibers is valuable, due to their use as a cover for burns and as a replacement for bandage because of their antimicrobial properties. In this study, electrospinning of chitosan(Ch) and nanofibers synthesis with antibacterial properties was investigated. Nanofibers with antibacterial properties were synthesized by electrospun of Ch/poly(L-lactide)(PLA)/Imipenem(Imi) polymer solution. The results showed that the optimized ratio of Ch/PLA polymer solution was ratio of 50:50 and Ch 2 wt% and PLA 10 wt% polymer solution was the best weight percentage for nanofiber preparation. Also, the average diameter of Ch/PLA/Imi nanofibers was 143 nm and measured with ImageJ software. Afterwards, the antibacterial properties of Imi as additives (with different percentages) was studied in the polymer solution. The scanning electron microscopy (SEM) images and antibacterial tests were showed that the electrospun of Ch/PLA/Imi polymeric nanofibers were effective against Gram negative bacteria Escherichia coli (E. coli) and inhibited growth of E. coli. The growth and viability percentage of fibroblast cells with nanofibers in αMEM culture are at desirable levels after 6 days.  相似文献   

16.
Poly(vinyl alcohol) (PVA)/zirconium oxide (ZrO2) composite nanofibers with a skin-core structure were prepared and the effect of ZrO2 particle content on uniform web formation was investigated. The optimized polymer concentration, tip to collector distance, and applied voltage for electrospinning were 11 wt%, 12 cm, and 20 kV, respectively. Skin-core PVA/ZrO2 composite nanofibers containing up to 12 wt% ZrO2 were successfully prepared, but it was difficult to obtain PVA/ZrO2 composite nanofiber webs via conventional electrospinning. Increasing the amount of ZrO2 caused the morphology of the PVA/ZrO2 composite nanofibers to become a non-uniform nanoweb with irregular nanofiber diameters. While it was difficult to obtain a uniform nanofiber web containing a content of ZrO2 over 6 wt% for conventional electrospinning, a more uniform nanofiber web could be obtained at up to 9 wt% ZrO2 using a skin-core dual nozzle. More uniform webs could also be obtained when ZrO2 was in the skin rather than the core.  相似文献   

17.
In this work, the pure polyacrylonitrile (PAN) nanofibers and PAN/FeCl3 composite nanofibers were prepared by an electrospinning process. Electrospinning solution properties including viscosity, surface tension and conductivity, had been measured and combined with the results of Scanning electron microscopy (SEM), Atomic force microscope (AFM) and Micro Combustion Calorimeter (MCC) to investigate the effects of FeCl3 on the structure, surface morphology and combustion property of electrospun PAN nanofibers, respectively. It was found from SEM images that the diameters of composite nanofibers were decreased with the addition of FeCl3, which was attributed predominantly to the increased conductivity of the polymer solutions compared to viscosity and surface tension. The AFM analyses revealed that the surface morphology of electrospun nanofibers changed from smooth and wrinkle-like structure (without FeCl3) to rough and ridge-like structure (with FeCl3). The results characterized by MCC showed that the loading of FeCl3 decreased the heat release rate (HRR) and improved the combustion property of composite nanofibers.  相似文献   

18.
Firstly, the effects of the spinning temperature, spinning voltage, tip-to-collector distance and ambient temperature on the diameter of melt-electrospinning polypropylene (PP) fibers were studied. The results showed that with the increase of the spinning temperature, spinning voltage and tip-to-collector distance, the fiber diameters first decreased and then increased. However, when the ambient temperature increased, the fiber diameters increased gradually. Secondly, based on the previous results, the response surface methodology (RSM) was used to investigate the combined effects of processing parameters on fiber diameters and establish a second-order polynomial equation to predict the fiber diameter. The results showed that the effect order of four factors on fiber diameter was as follows: spinning temperature > tip-to-collector distance > ambient temperature > spinning voltage. Moreover, the fiber diameter predicted by response surface analysis fitted well with the experimental result. Finally, three layer melt-electrospinning PP webs with different fiber diameters were online compounded with conventional non  相似文献   

19.
The aim of the present study was to prepare nanofibers loaded with montelukast, a cysteinyl leukotrienes (CysLTs) inhibitor, with anti-inflammatory properties effective on wound healing. Polymeric nanofibers containing montelukast were spun by electrospinning method using different ratios of the blend of two biodegradable polymers of poly(methyl vinyl etherco-maleic acid) (PMVEMA) and poly(lactic-co-glycolic acid) (PLGA) at the total polymer concentration of 37 %, the distance of the needle to rotating screen of 19 cm, the voltage of 12 Kv and the rate of injection of 0.2 ml/h. The ratio of two polymers in the blend and the concentration of montelukast were optimized based on the diameter of the nanofibers, drug loading percent and release efficiency by a full factorial design. The morphology, diameter and diameter distribution of the nanofibers were studied by scanning electron microscopy (SEM). Drug loading percent in the nanofibers was determined by extracting the loaded drug from a specific surface of the nanofibers which was subsequently analyzed spectrophotometrically. The drug release rate from the nanofibers was studied in phosphate buffer solution (pH 7.4) containing 0.5 % Tween 20 at predetermined time intervals until 10 days. The cytotoxicity of the designed nanofibers was evaluated on mouse fibroblast cells using trypan blue method, their platelet adherence property was quantified by measuring the lactate dehydrogenase (LDH) activity and confirmed by SEM micrographs. The optimized ratio of PLGA/PMVEMA was 3:1 with the total concentration of polymers as 37 % loaded with 30 % of montelukast produced nanofibers with a diameter of 157.6 nm, drug loading percent of 43.7 % and release efficiency of 75 % after 10 days. The cell viability was similar in nanofibers and the negative control group. The platelets adhesion to the nanofibers was more than the negative control group (p<0.05).  相似文献   

20.
Polystyrene (PS) composites with nanofibrous structure consisting of multi-walled carbon nanotubes (MWCNTs) with 0-10 wt.% of nanofiller have been fabricated via electrospinning technique. The surface morphology and thermal properties of the composites were evaluated by scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA). The SEM analysis of the composite nanofibers samples revealed that the average diameter of the nanofibers increases with increasing MWCNTs content. The resultant MWCNTs/PS composite nanofibers diameters were in the range of 391±63 to 586±132 nm. The thermal stability of composites was increased after addition of MWCNTs to PS matrix. The electrical conductivity of the composites with different weight percentage of MWCNTs was investigated at room temperature. Electrical conductivity of MWCNTs/PS composite nanofiber followed percolation theory having a percolation threshold V c= 0.45 vol% (~0.75 wt. %) and critical exponent q=1.21. The electrical conductivity and thermal properties confirmed the presence of good dispersion and alignment MWCNTs encapsulated within the electrospun nanofibers. The electromagnetic interference (EMI) shielding effectiveness of the MWCNTs/PS composites was examined in the measurement frequency range of 8.2-12.4 GHz (X-band). The total EMI shielding efficiency of MWCNTs/PS composite nanofibers increased up to 32 dB. The EMI shielding results for MWCNTs/PS composite nanofibers showed that absorption loss was the major shielding mechanism and reflection was the secondary mechanism. The present study has shown the possibility of utilizing MWCNTs/PS composite nanofibers as EMI shielding/absorption materials.  相似文献   

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