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为尽可能地减少回弹对冲压件质量的影响，采用Hughes和Liu提出的适用于非线性的二维壳单元来开发冲压和回弹的计算程序．在准确预测回弹量的前提下，提出了一种基于遗传算法的变压边力模型用于回弹控制．与常压边力模型相比，回弹得到很好控制，能够得到更好的成型结果． 相似文献
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铝合金车身覆盖件冲压成形回弹仿真方法研究 总被引：1，自引：0，他引：1
王强 《农业装备与车辆工程》2012,50(4):50-53
研究铝合金车身覆盖件冲压成形回弹的仿真方法能够降低研发成本、缩短开发周期、提高设计质量.阐述了铝合金车身覆盖件冲压成形回弹仿真的流程,首先是几何建模,即在专业软件中建立零件的几何模型后再导入到有限元仿真软件中,然后进行有限元建模及仿真,主要包括覆盖件网格划分、冲压方向和方式的确定、模具工艺补充的建立、压料面的建立和凹模的生成、板料模型的建立、拉延筋的处理、凸模的生成、仿真模型的装配等.总结提出了铝合金覆盖件冲压成形回弹仿真的关键技术,包括隐式回弹分析方法、节点约束、适合于铝合金成形的材料模型和单元类型等,最后对某车型前翼子板进行了回弹仿真. 相似文献
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Production of high strength steel bumper can greatly enhance the occupant safety.However,it is very hard to form high strength steel plate.There is rare domestic successful reference.The hot stamping technology aboard increases costs significantly,and the efficiency is low.Therefore,the only solution is combining advanced numerical simulation technology with current adjusting stamping process.The cold forming process of a sedan’s high strength steel bumper is simulated by FEM software Dynaform and the results show that springback and crack are the main defects.A law is summed up by researching the influence of different shapes of addendums on part forming and springback.Finally,the optimized shape of addendum is obtained by adjusting the addendum and adding convex roofs.It provides references for manufacturing similar high strength steel parts. 相似文献
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针对实际冲压件提出了一种基于逆向工程技术的回弹评测方式.对实际冲压件进行激光扫描后重构出型面,根据弹性变形的特点对模型进行强制变形以找到节点的对应关系,并根据CAD模型的几何中心计算出曲面的重合点,以对应节点的距离为适应度函数利用遗传算法搜寻出最佳旋转位置,并计算出各节点的法向偏移距离作为该节点的回弹量.该方法实现了对冲压件各个部分回弹的精确评测,从而可以为模具的修整提供正确的指导. 相似文献
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谢晖 《湖南农业大学学报(自然科学版)》2003,30(5)
回弹的计算是板料成型数值模拟中的一个极具挑战性课题。本文探讨了回弹的产生机理,并运用仿真计算的方法,系统地研究了弯曲曲率半径、摩擦系数、拉廷筋、压边力、板料厚度和材料性能等因素对冲压件回弹的影响,仿真计算结果表明：压边力时回弹的抑制效果最为明显,其次拉延筋时回弹也有很大的影响。通过对这些因素影响回弹效果的比较,对于生产中制定合理的冲压工艺方案,控制和减少冲压件的回弹、提高产品的尺寸精度有重要指导意义和实用价值。 相似文献
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根据汽车覆盖件的冲压成形特点,设计了U形件多角拉弯成形试件和实时应变测试装置,对U形件进行了单角、双角和三角的实际拉弯试验,研究了不同弯角数拉弯成形时的应变分布规律及其对回弹影响. 相似文献
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V形件自由弯曲回弹的数值模拟影响因素分析 总被引：1，自引：0，他引：1
回弹是板料弯曲成形过程中不可避免的现象,通过采用动静态联合算法的求解功能对V形件弯曲成形和回弹进行模拟,分析了材料性能,凸、凹模圆角半径,模具间隙,摩擦系数等因素对回弹值的影响。 相似文献
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为了提高泡桐的密度、硬度和尺寸稳定性,将试材分成水分组、温度组、时间组、化学处理组，对水分组试材进行恒温恒湿处理，对化学处理组进行不同质量分数的酚醛树脂液浸泡处理，然后将各组试材进行不同温度、不同时间的热压试验．再将试材置于常温的水中浸泡，测定各处理试材的回弹率．分析试材含水率、热压温度、热压时间和酚醛树脂溶液质量分数对热压试材水浸泡回弹率的影响．结果表明；各试验因素对泡桐压密硬化效果有明显的影响，木材含水率为13．89％时．材面光滑，尺寸稳定性最好，热压前的喷湿处理可增强木材尺寸稳定性；用10％的酚醛树脂溶液处理试材可降低回弹率45．51％；最佳热压温度为190℃，最佳热压时间为8min. 相似文献
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Fatemeh Bavaneghi 《Wood material science & engineering》2016,11(1):57-61
In this study, the effects of acetylation and press time on the heat transfer from the surface to the core on the particleboard mat, springback, internal bonding, modulus of elasticity, and modulus of rupture were determined. Particles were soaked in the acetic anhydride for 24 h and heated in an oven at 120°C for 40 minutes, 3 h and 6 h to achieve three weight gain levels of 8%, 12%, and 17%, respectively. Acetylated and control boards were produced with 10% melamine urea formaldehyde (regarding the particles dry weight) and pressed for 5, 6, and 7 minutes. During the pressing process, the heat transfer to the core layer of the mat was measured by thermocouple made of Cr-Ni wires. It was found that the increase of acetylation level leads to significant reduction in heat transfer during manufacture process and develops springback which in turn, results in density loss. Findings indicated that these defects were correlated with the press time and compensated by the press time prolongation. Strength loss of the acetylated boards was due to debonding of the constituent that compensated somewhat with increasing press time. 相似文献
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