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智能着水与压力控制精米抛光机的研制
引用本文:张永林,胡志刚,易启伟,周立汉.智能着水与压力控制精米抛光机的研制[J].农业工程学报,2006,22(7):97-100.
作者姓名:张永林  胡志刚  易启伟  周立汉
作者单位:1. 武汉工业学院机械工程系,武汉,430023
2. 武汉聚丰粮油机械设备有限公司,武汉,430035
基金项目:科技部农业科技成果转化基金;湖北省教育厅资助项目
摘    要:根据大型化碾米工艺要求而研发的智能着水与抛光室压力控制的新型精米抛光机,集成应用机电气液及计算机技术,实现了精米抛光作业的高效、优质和低耗。所采用的分段式主抛和精抛流程的组合既有利于获得最佳的抛光效果,又提高了设备对原粮品种的适应性;系统设计中运用的机外着水及智能化着水量控制方案使水分的设定和控制可以根据进出机白米的状态达到最优化;具有独特构造的水、料混合装置,避免了传统螺旋混料器对白米的增碎作用,同时可以强化水、料之间的传质与传湿过程;抛光室压力的模糊自动控制的实现进一步提升了设备的性能和适用范围;喷风、补风和吸风结合的风系设计保证了低温升抛光条件,有利于保护大米表面。MPG21/18抛光机经生产考核其作业质量较高,可以满足现代精碾碾米工业的装备需求。

关 键 词:粮食加工  精米抛光机  结构设计  智能控制
文章编号:1002-6819(2006)07-0097-04
收稿时间:2005-06-22
修稿时间:2005-06-222005-09-14

Innovative design of rice polisher with intelligent dampening and pressure control system
Zhang Yonglin,Hu Zhigang,Yi Qiwei and Zhou Lihan.Innovative design of rice polisher with intelligent dampening and pressure control system[J].Transactions of the Chinese Society of Agricultural Engineering,2006,22(7):97-100.
Authors:Zhang Yonglin  Hu Zhigang  Yi Qiwei and Zhou Lihan
Institution:1. Department of Machinery Engineering, Wuhan Polytechnic University, Wuhan 430023, China ; 2. Wuhan dufeng Grain and Oil Machinery Limited Co. , Wuhan 430035, China
Abstract:An innovative design of rice polisher with intelligent dampening and pressure control system was made for the purpose of modern high-capacity industrialized rice processing technology and at the aim of the realization of polishing operation with higher efficiency, better quality and lower exhaust by use of the integration of the mechanical, electrical, hydraulic and pneumatic, computer and so on. The combination of two polishing segments with different parameters was applied to obtain optimum polishing effect and to improve the adaptability of polisher to grain variety. An atomization dampening system with an intelligent water quantity control outside the polishing chamber was developed to ensure the moisture content of the grain under the condition of the optimum operation. A new mixing device of the moisture and grain was designed to decrease the break yield and accelerate the transmission between moisture and grains. In addition, the fuzzy control over the polishing chamber pressure and the pneumatic system with positive and negative air-stream was adopted to get better performance of the equipment and the better product quality of the polished rice. The application of MPG21/18 polisher has demonstrated the better operation behavior and the availability in modern rice processing industry.
Keywords:grain processing  rice polisher  structural design  intelligent control
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